Construction boards bonded by organic and/or inorganic cementing means

• US 4,582,755 A
• Filed: 08/22/1983
• Issued: 04/15/1986
• Est. Priority Date: 08/25/1982
• Status: Expired due to Fees

• Current Assignee: Fulgurit GmbH & Company KG
• Original Assignee: Fulgurit GmbH & Company KG
• Inventors: Dietrich, Johannes
• Primary Examiner(s): Lesmes, George F.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/525,480
• Time in Patent Office: 967 Days
• Field of Search: 428/326, 428/537, 428/689, 428/702, 428/324, 428/920, 428/921, 524/413, 106/15.05
• US Class Current: 428/324
• CPC Class Codes: C04B 22/06 Oxides, Hydroxides C04B22/0013 takes precedence
• CPC Class Codes: E04B 2/16 using elements having specially-designed means for stabilising the position
• CPC Class Codes: Y10S 428/92 Fire or heat protection feature
• CPC Class Codes: Y10S 428/921 Fire or flameproofing
• CPC Class Codes: Y10T 428/251 Mica
• CPC Class Codes: Y10T 428/253 Cellulosic [e.g., wood, paper, cork, rayon, etc.]
• CPC Class Codes: Y10T 428/31989 Of wood

Abstract

A construction board provided with reinforcements such as fibers and bonded together by organic and/or inorganic cementing means such as cement or plastics is made non-combustible by inclusion of additives and without significant degradation of strength to an extent that the combustion class A 2 of DIN (German Industrial Standard) 4102 is observed. Also, and at the same time, the toxicity of the combustion gases is reduced.

The invention provides that the construction board includes from 20 to 70% of manganese dioxide (MnO₂).

Claims

1. In construction boards, reinforced by fibers and bonded together by cementing means comprising wood cement boards having about 8 to 20% of wood fibers, and about 10 to 70% cement;

the improvement comprising said construction boards having a proportion of about 20 to 70% of manganese dioxide (MnO₂) thereby reducing the combustibility and the toxicity of combustion gases thereby.

2. The construction boards of claim 1, wherein their composition is about 12% wood fibers, about 48% cement, and about 40% manganese dioxide.

3. The construction boards of claim 1, wherein formic acid is added to the cementing means.

4. The construction boards of claim 3, wherein about 5% of said formic acid is added.

5. The construction boards of claim 1, wherein aluminum sulfate and water-glass are added to the cementing means.

6. In construction boards, reinforced by fibers and bonded together by cementing means comprising wood-chip boards bonded together by synthetic-resin and in that their composition is about 60% wood-chips and about 10% urea resin+hardener;

the improvement comprising said construction boards having a proportion of about 30% of manganese dioxide (MnO₂) thereby reducing the combustibility and the toxicity of combustion gases.

7. The construction boards of claim 6, wherein formic acid is added to the cementing means.

8. The construction boards of claim 7, wherein about 5% of said formic acid is added.

9. The construction boards of claim 6, wherein aluminum sulfate and water-glass are added to the cementing means.

10. In construction boards, reinforced by fibers and bonded together by cementing means comprising chip-boards bonded together by water-glass and in that their composition is about 35% wood-chips, and about 35% sodium silicate plus hardener;

the improvement comprising said construction boards having a proportion of about 30% of manganese dioxide (MnO₂) thereby reducing the combustibility and the toxicity of combustion gases.

11. The construction boards of claim 10, wherein formic acid is added to the cementing means.

12. The construction boards of claim 11, wherein about 5% of said formic acid is added.

13. The construction boards of claim 10, wherein aluminum sulfate and water-glass are added to the cementing means.

14. In construction boards, reinforced by fibers and bonded together by cementing means comprising mica-boards bonded together by synthetic resin and in that their composition is about 65% mica and about 5% phenolic resin plus hardener,

the improvement comprising said construction boards having a proportion of about 30% of manganese dioxide (MnO₂) thereby reducing the combustibility and the toxicity of combustion gases thereby.

15. The construction boards of claim 14, wherein formic acid is added to the cementing means.

16. The construction boards of claim 15, wherein about 5% of said formic acid is added.

17. The construction boards of claim 14, wherein aluminum sulfate and water-glass are added to the cementing means.

18. In construction boards, reinforced by fibers and bonded together by cementing means comprising cement-bonded cellulose-boards and in that their composition is about 7% cellulose suspension in water and about 56% Portland cement,

the improvement comprising said construction boards having a proportion of about 37% of manganese dioxide (MnO₂) thereby reducing the combustibility and the toxicity of combustion gases.

19. The construction boards of claim 18, wherein formic acid is added to the cementing means.

20. The construction boards of claim 19, wherein about 5% of said formic acid is added.

21. The construction boards of claim 18, wherein aluminum sulfate and water-glass are added to the cementing means.