Shaped plastic articles having replicated microstructure surfaces

• US 4,582,885 A
• Filed: 12/18/1979
• Issued: 04/15/1986
• Est. Priority Date: 07/20/1978
• Status: Expired due to Term

• Current Assignee: 3M Company
• Original Assignee: 3M Company
• Inventors: Barber, Elaine C.
• Primary Examiner(s): Marquis, Melvyn I.
• Application Number:
  US06/104,862
• Time in Patent Office: 2,310 Days
• Field of Search: 528/28, 528/26, 204/159.13, 204/159.22, 204/159.23, 204/159.16, 204/159.19, 264/22, 156/272.2, 427/44, 428/447
• US Class Current: 528/28
• CPC Class Codes: B29D 11/00605 Production of reflex reflectors
• CPC Class Codes: C08G 18/672 Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
• CPC Class Codes: G02B 1/04 made of organic materials, e.g. plastics G02B1/08 takes precedence
• CPC Class Codes: G02B 5/124 plural reflecting elements forming part of a unitary plate or sheet
• CPC Class Codes: Y10T 428/31663 As siloxane, silicone or silane

Abstract

An article comprising a shaped, plastic layer or body comprising crosslinked polymer with hard and soft segments or moieties and having a microstructure-bearing surface is prepared by a process comprising filling a mold master, bearing or encoded with the microstructure to be replicated, with a fluid, castable, one-part, preferably solvent-free, radiation addition-polymerizable, crosslinkable, synthetic, organic oligomeric composition (or precursors thereof) having "hard" segments and "soft" polysiloxane segments, exposing the resulting case composition to radiation, preferably actinic radiation such as ultraviolet radiation, and thereby forming said article, e.g., a retroreflective cube-corner sheeting, Fresnel lens or video disc.

Claims

1. An oligomeric composition comprising oligomers of the formula:

##STR47## where each α

is independently 1 or 2,

β

is zero or a number up to 20 and has an average value up to about 5,

γ

is 2 or 3,

"E" is represented by the one or more of the following formulas;

##STR48## where R² is hydrogen or a lower alkyl,

B is ##STR49## each f is an integer of 2 to 5, each d is independently zero or 1, and

e is an integer of 1 to 5,

"H" is represented by one or more of the formulas ##STR50## where each A is independently --NH-- or --O--,

d is as defined above,

g is zero or a number up to 5,

each R³ is independently a di-valent carbocyclic-containing radical derived from benzene, naphthalene, cyclohexane, dicyclohexylmethane, diphenylmethane, or norbornene, and their lower alkyl-substituted derivatives, by removal of two of their hydrogen atoms, and

each R⁴ is independently an alkylene moiety with 2 to 10 carbon atoms, or a cycloalkylene moiety with 6 to 10 carbon atoms, and ##STR51## where d is as defined above,

h'"'"' is zero or an integer of 1 to 10, and

R⁵ is independently phenyl or methyl,

and "S" is the polysiloxane residue remaining after removal of the active hydrogen atoms of the corresponding polyols or polyamines.

2. The oligomer composition of claim 1 where "S" is represented by one or more of the formulas ##STR52## where b'"'"' is a number of 6 to 35, and R is a linear or branched alkylene group having 1 to 12 carbon atoms or a polyoxyalkylene group having 4 to 80 carbon atoms and 1 to 40 oxygen atoms, and ##STR53## where the groups enclosed by the single brackets with subscripts b'"'"' and c'"'"' are repeating units randomly distributed within the double bracket, b'"'"' being a number of 6 to 35 and c'"'"' being 2 or 3, and R is as defined above.

3. An oligomeric composition according to claim 1 where "H" is represented by the formula:

##STR54## where R², B, and d are as defined in claim 1.

4. An oligomeric composition according to claim 1 where α

is 2.