Inertial spin welding of thermoplastic and thermoplastic coated container parts

• US 4,584,037 A
• Filed: 02/09/1983
• Issued: 04/22/1986
• Est. Priority Date: 09/07/1982
• Status: Expired due to Term

• Current Assignee: Packaging Resources Incorporated (Huhtamaki Oyj)
• Original Assignee: Cosden Technology, Inc. (Totalenergies Se)
• Inventors: MacLaughlin, Donald N., Fortuna, Vincent E.
• Primary Examiner(s): Kimlin, Edward
• Assistant Examiner(s): Falasco, L.
• Application Number:
  US06/465,142
• Time in Patent Office: 1,168 Days
• Field of Search: 156/73.5, 156/74, 156/229, 156/165, 156/294, 156/304.2, 156/580, 156/293, 156/303, 156/303.1, 156/304.2, 264/68, 264/532, 264/523, 425/111, 425/353, 425/457, 425/468, 425/523, 425/DIG. 14, 425/DIG. 59
• US Class Current: 156/69
• CPC Class Codes: B29C 65/0672 Spin welding
• CPC Class Codes: B29C 65/7885 Rotary turret joining machines, i.e. having several joining tools moving around an axis
• CPC Class Codes: B29C 66/12441 being a single wall
• CPC Class Codes: B29C 66/12469 being asymmetric
• CPC Class Codes: B29C 66/542 joining hollow covers or hollow bottoms to open ends of container bodies
• CPC Class Codes: B29C 66/63 Internally supporting the article during joining B29C66/49 takes precedence
• CPC Class Codes: B29C 66/8322 Joining or pressing tools reciprocating along one axis
• CPC Class Codes: B65D 15/08 with end walls made of plastics material
• CPC Class Codes: Y10T 156/1002 with permanent bending or reshaping or surface deformation of self sustaining lamina

Abstract

A thermoplastic container bottom is inertially spin welded into the interior of a cylindrical container body of paperboard internally lined with a layer of thermoplastic material. A body supporting mandrel has an expansible body engaging portion which is inserted into the body and subsequently expanded to define a cylindrical surface of a diameter exactly equal to that of the specified internal diameter of the body. A seating member at the end of the body supporting mandrel establishes the depth to which the container bottom is inserted into the body and is provided with a low-friction projecting resilient member which contacts the rotating bottom.

Claims

1. A method of inertial spinwelding of a thermoplastic container bottom having an axially extending peripheral surface receivable with a press fit within one end of an open-ended cylindrical container body, said method comprising:

releasably mounting a thermoplastic container bottom having an axially projecting peripheral flange member adapted for tight-fitting engagement in a cylindrical body member, and an open-ended cylindrical paperboard container body, on axially aligned, opposed mandrels, at least one of which is rotatable mandrel;

temporarily engaging said rotatable mandrel with a rotary drive to bring it up to a predetermined rotational speed;

disengaging said rotary drive and allowing said rotating mandrel to continue rotating; and

,

moving the two mandrels axially toward each other while said mandrel is rotating, and seating said bottom in one end of said body, thereby spinwelding said bottom into said body;

wherein the mounting of said body on its mandrel further comprises the steps of radially contracting expandable and contractable body engaging means on said mandrel, locating the body over said body engaging means, and radially expanding the inserted body engaging means to conform the interior surface of said body to a cylindrical surface of a predetermined desirable diameter.

2. In the invention defined in claim 1 wherein said container bottom is supported upon said one mandrel, said container body is held against rotation on the other mandrel, and a bottom seating member is mounted at the end of said other mandrel to establish the depth to which said bottom is inserted into said body.

3. A method of inertial spinwelding of a first container part having an axially extending thermoplastic, synthetic plastic peripheral surface receivable with a press fit inside an open end of a cylindrical paperboard container part having an inner thermoplastic, synthetic plastic, peripheral surface, comprising the steps of mounting said first container part on a rotatable mandrel, mounting said cylindrical container part on an axially movable second mandrel in an axially aligned configuration with said rotatable mandrel and spaced therefrom, rotating said rotatable mandrel at a predetermined desirable rotational speed and allowing the rotational inertia of said mandrel to maintain said rotation, and axially moving said axially movable mandrel toward said rotating mandrel to engage said first container part in said cylindrical container part thereby spinwelding said parts together by the frictional heat generated by said rotating part inside said non-rotating part;

wherein prior to said axial movement and spinwelding step, said cylindrical container part is conditioned for welding by radially contracting a radially expandable part-engaging means on said second mandrel, locating said cylindrical container part over expandable means, and radially expanding said expandable means to thereby conform the interior surface diameter of the cylindrical container part for tight-fitting engagement over said first container part.