High frequency switching battery charger

• US 4,584,514 A
• Filed: 03/18/1985
• Issued: 04/22/1986
• Est. Priority Date: 05/20/1983
• Status: Expired due to Fees

• Current Assignee: C & D Charter Power Systems, Inc.
• Original Assignee: Allied Corp. (Honeywell International Inc.)
• Inventors: Kaminski, Henry
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Ault, Anita M.
• Application Number:
  US06/713,565
• Time in Patent Office: 400 Days
• Field of Search: 320/30, 320/31, 320/32, 320/33, 320/37, 320/39, 320/40, 320/48, 320/57, 320/59, 320/DIG. 1, 363/41, 363/55, 363/56
• US Class Current: 320/145
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/0049 Detection of fully charged condition
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: Y10S 320/12 Precharging analysis, e.g. determining presence of battery
• CPC Class Codes: Y10S 320/13 Fault detection

Abstract

A power supply for charging a storage battery includes a switching pulse width modulator for controlling the current flowing from an input rectifier to an output transformer. The input rectifier is convertable from a full-wave bridge to a voltage doubler for operation at two different line voltages. A current limiting circuit and a charging voltage control circuit are both responsive to sensed output current to closely match the output of the power supply to the charging capacity of the battery. An overcurrent sensing circuit protects the power supply and battery against the results of line transients and shorted battery cells. A sensing circuit detects the absence of a battery, and an end-of-charge sensing circuit detects full charge voltage. A latching circuit disables the power supply on detection of overcurrent, absence of a battery, or full charge voltage.

Claims

1. A power supply for charging a storage battery, comprising:

power supply means adapted to be connected to a source of electrical energy for supply power;

rectifying means operatively connected to said power supply means for rectifying the supplied power;

output transformer means operatively connected to said rectifying means and to said battery for transforming said rectified power;

power switching means operatively connected to said output transformer means for controlling a flow of current from said rectifying means through said output transformer means;

pulse width modulator means operatively connected to said power switching means for controlling said power switching means, with a coupling transformer interposed between said pulse width modulator means and said power switching means;

current sensing means for sensing said flow of current through said output transformer means;

current limiting means responsive to said current sensing means and operatively connected to said pulse width modulator means for controlling said pulse width modulator means;

charging voltage control means responsive to said current sensing means and operatively connected to said pulse width modulator means for controlling said pulse width modulator means;

latch means for stopping said pulse width modulator means operatively connected to said pulse width modulator means;

overcurrent sensing means responsive to said current sensing means operatively connected to said latch means for controlling said latch means;

means for sensing the absense of said storage battery operatively connected to said latch means for controlling said latch means; and

end-of-charge sensing means operatively connected to a terminal of said battery and to said latch means for controlling said latch means responsive to a predetermined voltage present at said terminal.

2. A power supply according to claim 1, further comprising:

timer means operatively connected to said pulse width modulator means for stopping said pulse width modulator means after the passage of a predetermined period of time.

3. A power supply according to claim 1, wherein:

said current sensing means includes a toroidal transformer.

4. A power supply according to claim 1, wherein:

said overcurrent sensing means includes a zener diode.

5. A power supply according to claim 1, wherein:

an indicator is connected before the output transformer means.

6. A power supply according to claim 1, wherein:

said pulse width modulator means is an integrated circuit regulating pulse width modulator and further includes an amplifier means operatively connected to said intergrated circuit.

7. A power supply according to claim 1, wherein:

said rectifying means includes voltage doubler means for doubling an output voltage of said rectifying means when said power supply means is connected to a supply of electrical energy at a first predetermined low voltage.

8. A power supply according to claim 1, wherein:

said latch means includes indicator means for providing an indication that said pulse width modulator means has been stopped by said latch means.

9. A power supply according to claim 1, wherein:

said rectifying means is adapted to be changed from a voltage doubling rectifier to a full-wave bridge rectifier by changing the interconnection of said power supply means and said rectifying means.

10. A power supply for charging a storage battery, comprising:

power supply means adapted to be connected to a source of electrical energy for supplying power;

rectifying means operatively connected to said power supply means for rectifying the supplied power;

output transformer means operatively connected to said rectifying means and to said battery for transforming said rectified power;

power switching means operatively connected to said output transformer means for controlling a flow of current from said rectifying means through said output transformer means;

pulse width modulator means operatively connected to said power switching means for controlling said power switching means, with a coupling transformer means interposed between said pulse width modulator means and said power switching means;

current sensing means for sensing said flow of current through said output transformer means;

current limiting means responsive to said current sensing means and operatively connected to said pulse width modulator means for controlling said pulse width modulator means;

charging voltage control means responsive to said current sensing means and operatively connected to said pulse width modulator means for controlling said pulse width modulator means;

latch means for stopping said pulse width modulator means, operatively connected to said pulse width modulator means;

overcurrent sensing means responsive to said current sensing means, operatively connected to said latch means for controlling said latch means;

means for sensing the absence of said storage battery, operatively connected to said latch means for controlling said latch means;

end-of-charge sensing means operatively connected to a terminal of said battery and to said latch means for controlling said latch means responsive to a predetermined voltage present at said terminal; and

said latch means including first and second switch means, said first switch means being responsive to said overcurrent sensing means and said second switch means being responsive to said end-of-charge sensing means and to said means for sensing the absence of said battery.

11. A power supply according to claim 10, wherein:

said first switch means includes first indicator means; and

said second switch means includes second indicator means;

said first indicator means providing an indication that said pulse width modulator has been stopped in response to said overcurrent sensing means; and

said second indicator means providing an indication that said pulse width modulator has been stopped in response to one of said end-of-charge sensing means and said means for sensing the absence of said battery.

12. A power supply according to claim 10, wherein:

said pulse width modulator means is an integrated circuit regulating pulse width modulator and further includes an amplifier means operatively connected to said integrated circuit.

13. A power supply according to claim 10, wherein:

said rectifying means includes voltage doubler means for doubling an output voltage of said rectifying means when said power supply means is connected to a supply of electrical energy at a first predetermined low voltage.

14. A power supply according to claim 10, wherein:

said latch means includes indicator means for providing an indication that said pulse width modulator means has been stopped by said latch means.

15. A power supply according to claim 10, wherein:

said rectifying means is adapted to be changed from a voltage doubling rectifier to a full-wave bridge rectifier by changing the interconnection of said power supply means and said rectifying means.

16. A power supply according to claim 10 wherein:

(a) said overcurrent sensing means includes a zener diode.