Transformer having bow loop in tubular winding

• US 4,584,551 A
• Filed: 09/24/1984
• Issued: 04/22/1986
• Est. Priority Date: 09/24/1984
• Status: Expired due to Fees

• Current Assignee: Marelco Power Systems, Inc. (Eaton Corporation PLC.)
• Original Assignee: Marelco Power Systems, Inc. (Eaton Corporation PLC.)
• Inventors: Burgher, Peter H., Boomer, John L.
• Primary Examiner(s): Kozma, Thomas J.
• Application Number:
  US06/653,144
• Time in Patent Office: 575 Days
• Field of Search: 336/62, 336/183, 336/60, 336/234, 336/55, 336/57, 336/58, 336/212, 336/96
• US Class Current: 336/61
• CPC Class Codes: H01F 27/10 Liquid cooling
• CPC Class Codes: H01F 27/2876 Cooling cooling transformers and inductances in general H01F27/08

Abstract

A transformer comprising a core, a primary winding and a secondary winding in which one of the windings, preferably the winding with the least coils, is formed from a tubular member formed in a plurality of coils; in the preferred embodiment of a step down transformer, the secondary winding is formed from a tubular member. A connector block at each end of the secondary winding includes an appropriate fluid passage and means for connecting a fluid coupling to the block so that the inlet and outlet of the fluid circulation system can be secured to the tubular member forming the secondary winding. The loops of the primary coil are interdigitally arranged with the loops of the secondary coil so that the fluid in the secondary coil absorbs heat from both the primary and secondary windings. Each loop of the secondary includes a bow so that adjacent ends of each loop of the primary are sandwiched between the bows. Preferably, the core is made of laminated sections, each laminated section comprising a substantially E-shaped portion, the legs of each E-shaped portion abutting against the legs of the other E-shaped portion in each laminate layer. The primary and secondary coils are wrapped around the center leg of the core.

Claims

1. A transformer comprising:

a core,

a first winding having a plurality of first loops in said core,

a secondary winding having a plurality of second loops in said core,

said second loops being consecutively interpositioned between said first loops so that one end of each loop of said first winding terminates short of an adjacent end of each loop of said seconary winding,

said second winding comprising a tubular conduit, said conduit forming a fluid passageway,

means for passing a fluid conduit through said fluid passageway, and

wherein said second winding incudes a bow adjacent said end of each loop of said second winding so that the adjacent ends of each loop of the first winding are sandwiched in between said bows.

2. The invention as defined in claim 1 wherein said first winding comprises a plurality of flat coils.

3. The invention as defined in claim 2 wherein the plane of each flat coil is substantially perpendicular to the axis of the loops of said second winding.

4. The invention as defined in claim 1 wherein both ends of said conduit extend outwardly from one end of said core.

5. The invention as defined in claim 1 and further comprising a fluid coupling means secured at said ends of said conduit for coupling said fluid passageway to a fluid conduit means.

6. The invention as defined in claim 5 wherein said fluid coupling means includes means for securing said conduit to an electrical conductor.

7. The invention as defined in claim 1 wherein said core comprises upper and lower body portions connected by two outer legs and a center leg, said legs being spaced apart to define a pair of spaced apertures through said core and wherein said loops wrap around said central leg of said core.

8. The invention as defined in claim 7 wherein said core comprises a plurality of laminations.

9. The invention as defined in claim 8 wherein each lamination comprises an elongated E-shaped section and a shortened E-shaped section.

10. The invention as defined in claim 9 wherein each lamination is placed in a reciprocal fashion with respect to each adjacent lamination.

11. The invention as defined in claim 1 wherein said core is encapsulated in an dielectric material about the ends of the windings so that only electrically conductive terminals of the windings remain exposed from the ends of the transformer.