Magnetic levitation system

• US 4,585,282 A
• Filed: 07/19/1983
• Issued: 04/29/1986
• Est. Priority Date: 07/19/1983
• Status: Expired due to Fees

• Current Assignee: Robert W. Bosley
• Original Assignee: Levitron International, Ltd.
• Inventors: Bosley, Robert W.
• Primary Examiner(s): Skudy, R.
• Application Number:
  US06/515,956
• Time in Patent Office: 1,015 Days
• Field of Search: 308/10, 104/281, 104/284
• US Class Current: 310/90.5
• CPC Class Codes: F16C 32/0451 Details of controllers, i.e. the units determining the power to be supplied, e.g. comparing elements, feedback arrangements with P.I.D. control

Abstract

Magnetic levitation apparatus utilizing an arrangement of permanent magnets, one or more electromagnets, position and motion sensors plus electronic circuitry to effectively support the weight of and control the position of a levitated object. Provision is made to minimize the force required from each electromagnet and the levitation system power consumption. Particular damping elements are incorporated in various arrangements of the levitation system to enhance the position and motion control of the levitated object.

Claims

1. Magnetic levitating apparatus comprising:

a first magnetic element mounted to support an object to be levitated in a magnetic field;

a magnetic member including a second magnetic element for placement in a position to be levitated by magnetic field interaction between the two magnetic elements, at least one of said magnetic elements being a permanent magnet;

electromagnetic induction means for monitoring the position and velocity of the magnetic member relative to a null position, the electromagnetic induction means comprising target coil means mounted for movement with the magnetic member and stationary sense coil means inductively coupled to the target coil means;

electromagnetic field generating means including at least one force generating coil for modifying the magnetic levitation field; and

circuit means coupled between the sense coil means and the electromagnetic field generating means for selectively controlling an electrical current in the force generating coil in response to electrical signals from the sense coil means.

2. The apparatus of claim 1 wherein the sense coil means comprises a single coil coupled to an oscillator tank circuit to induce current in the target coil means.

3. The apparatus of claim 1 wherein, during levitation, the first and second magnetic elements are substantially aligned along a common axis.

4. The apparatus of claim 3 including a target coil concentrically positioned relative to said axis and in a plane generally perpendicular to said axis.

5. The apparatus of claim 4 wherein the target coil is connected in a closed loop in series with a tuning capacitor.

6. The apparatus of claim 5 including a sense coil mounted in a plane generally perpendicular to said axis and concentric therewith, and wherein the sense coil has a diameter greater than the target coil.

7. The apparatus of claim 6 wherein the circuit means includes a sensor circuit electrically connected to the sense coil means, said sensor circuit having an oscillator for establishing a current in the sense coil means and further including means for detecting variations in said current due to loading by reflected impedance from the target coil means.

8. The apparatus of claim 7 wherein the circuit means includes means for detecting both movement and velocity of the magnetic member when it is levitated.

9. The apparatus of claim 8 wherein the detecting means includes means for detecting axial, transverse and tilting movements of the second magnetic element.

10. The apparatus of claim 9 further including means for damping said detected movements of the magnetic member.

11. The apparatus of claim 10 wherein the damping means comprises a magnetic viscous damper mounted coaxially within the sense coil means.

12. The apparatus of claim 11 wherein the magnetic viscous damper includes a magnet mounted on a pivot within a viscous liquid for generally transverse movement relative to said axis under the influence of the second magnetic element.

13. The apparatus of claim 10 wherein the damping means comprises an eddy current damping element located coaxially of the sense coil means, the damping element extending generally transversely to said axis.

14. The apparatus of claim 13 wherein the damping element comprises a conducting plate.

15. The apparatus of claim 13 wherein the damping element comprises a conducting ring.

16. The apparatus of claim 9 including a pair of additional target coils fixed in position relative to the second magnetic element for movement therewith, said additional target coils being mounted in respective orthogonal planes relative to each other and to the other target coil.

17. The apparatus of claim 16 wherein said additional target coils are inductively coupled to the sense coil means when the magnetic member is being levitated, said additional coils developing signals corresponding to yaw and pitch movements of the magnetic member.

18. The apparatus of claim 17 wherein each of said additional coils is individually connected in a closed loop in series with a tuning capacitor.

19. The apparatus of claim 3 wherein the first and second magnetic elements are both permanent magnets with opposite magnetic poles facing each other.

20. The apparatus of claim 19 wherein the force generating coil is tapered between the inner diameter and outer diameter of the coil, said taper being in the direction of diminishing cross section with increasing radius.

21. The apparatus of claim 20 further including a housing substantially enclosing the first magnetic element and the force generating coil, said housing being generally in the form of a closed box.

22. The apparatus of claim 21 wherein said box is positioned above the position of the levitated object.

23. The apparatus of claim 22 wherein the magnetic member comprises a housing substantially enclosing the second magnetic element and the target coil means.

24. The apparatus of claim 23 wherein said housing is generally in the form of a truncated pyramid and wherein the target coil means includes a first coil surrounding the second magnetic element adjacent the base of said pyramid and coaxial therewith.

25. The apparatus of claim 24 wherein the first coil comprises a closed circuit path for current induced therein.

26. The apparatus of claim 25 further including a lower box having a housing defining said box, the lower box being positioned below the levitated object and enclosing said circuit means and the sensing means.

27. The apparatus of claim 26 further including a plurality of legs extending between the upper box and the lower box, at least one of said legs being hollow to define a path for electrical wires connecting the force generating coil in the upper box to the circuit means in the lower box.

28. The apparatus of claim 27 further including a first magnetically responsive switch concealed in a first position adjacent an upper surface of the lower box, said switch being effective, when actuated, to turn off power to said circuit means.

29. The apparatus of claim 28 further including a second magnetically responsive switch in a second concealed position adjacent the upper surface of the lower box and spaced from said first switch, said second switch being effective, when actuated, to turn on power to said circuit means.

30. The apparatus of claim 29 wherein said first and second switches are reed switches.

31. The apparatus of claim 30 wherein each of the switches is actuatable in response to the placement of the magnetic member near the position of the switch.

32. The apparatus of claim 23 wherein said housing comprises a plurality of magnetic shield members along the sides and top of the box.

33. The apparatus of claim 32 wherein said shield members comprise iron sheets.

34. The apparatus of claim 33 wherein said housing further includes an aluminum alloy sheet along the bottom of the box for eddy current shielding.

35. The apparatus of claim 34 wherein the force generating coil is positioned below the magnetic member.

36. The apparatus of claim 2 wherein the circuit means includes a sensor circuit coupled to the sense coil means for monitoring position and velocity of the second magnetic element, a drive circuit coupled to provide a current to the force generating coil, and precision rectifier and low pass filter stages coupled between the sensor circuit and the drive circuit for controlling the current to the force generating coil in accordance with signals from the sensor circuit corresponding to the position and velocity of the second magnetic element.

37. The apparatus of claim 36 further including a damping circuit connected between the low pass filter stage and the drive circuit to damp oscillation of the levitated magnetic member.

38. The apparatus of claim 37 further including a nulling circuit responsive to the magnitude of current in the force generating coil and coupled to the drive circuit to reduce said current to zero in the absence of monitored signals at the input of the sensor circuit.

39. The apparatus of claim 38 further including a fade-out circuit connected in an additional circuit path between the output of the low pass filter and the drive circuit for gradually reducing the current from the drive circuit to zero.

40. The apparatus of claim 39 further including a battery power supply and means for controlling the application of power from the power supply to the circuit means.

41. The apparatus of claim 40 further including a time-out circuit coupled to an output of the fade-out circuit for causing the power controlling means to shut off power to the circuit means after a predetermined period of time without signal inputs to the sensor circuit.

42. The apparatus of claim 41 further including a pair of magnetic reed switches for causing the power controlling means to turn off and on selectively.

43. The apparatus of claim 1 wherein the electromagnetic induction means comprises a plurality of target coils mounted in mutually orthogonal planes, said coils being fixed in position relative to the second magnetic element for movement therewith, and a single stationary sense coil for inductively coupling to the mutually orthogonal coils to sense movement of the magnetic member relative to three orthogonal axes.

44. The apparatus of claim 43 wherein the mutually orthogonal coils are each individually configured in a closed conductive circuit path extending about the second magnetic element, and wherein each coil is individually connected in series with a corresponding tuning capacitor.

45. The apparatus of claim 44 further including a magnetic field shaping member mounted generally concentrically with the sensing coil and aligned therewith along a generally co-planar configuration adjacent said space.

46. The apparatus of claim 45 wherein said magnetic field shaping member comprises a conducting metal plate.

47. The apparatus of claim 1 wherein the electromagnetic field generating means further includes a second force generating coil mounted coaxially and generally co-planar with the sense means beneath the levitated magnetic member, and wherein the circuit means includes a first power circuit coupled to the one force generating coil for controlling a current therein, a second power circuit coupled to the second force generating coil for controlling a current therein, and circuitry for controlling the first and second power circuits in accordance with signals received from the sense coil means.

48. The apparatus of claim 47 wherein the circuit means includes a sensor circuit coupled to the sense coil means, and a precision rectifier and a low pass filter connected in series to the output of the sensor circuit, the output of the low pass filter being connected to the first circuit and, through a damping circuit, to the second power circuit.

49. The apparatus of claim 48 further including a nulling circuit providing a feedback path between an output and an input of the first power circuit for minimizing the current to the first positioning coil when the magnetic member is in a null position.

50. The apparatus of claim 3 wherein the force generating coil is mounted concentrically of the sensing coil means and generally in a common plane therewith beneath the magnetic member and further including a power circuit for establishing a current in said force generating coil.

51. The apparatus of claim 50 further including a magnetic viscous damper mounted in axial alignment along said axis and supporting the force generating coil.

52. The apparatus of claim 50 further including a nulling circuit coupled in a feedback path between an output and an input of the power circuit for minimizing the current in the force generating coil when the magnetic member is in a null position.

53. The apparatus of claim 52 wherein the circuit means comprises a sensor circuit coupled to the sense coil means, and a precision rectifier and a low pass filter coupled in series to the output of the sensor circuit, the low pass filter being connected to provide signals to the power circuit.

54. The apparatus of claim 53 further including a damping circuit connected in an alternative path between the low pass filter and an additional input of the power circuit.

55. The apparatus of claim 54 further including a fade-out circuit coupled between the output of the low pass filter and the power circuit.

56. The apparatus of claim 1 wherein the one force generating coil is mounted concentrically with the first magnetic element above the levitated magnetic member and the electromagnetic field generating means includes a second force generating coil mounted concentrically with the sensing coil means beneath the magnetic member, and wherein the circuit means includes a first power circuit coupled to establish a current in the one force generating coil, a second power circuit coupled to establish a current in the second force generating coil, and first and second damping circuits respectively coupled to inputs of the first and second power circuits for damping the signals applied thereto.

57. The apparatus of claim 56 wherein the circuit means further includes a sensor circuit coupled to receive signals from the sense coil means corresponding to position and velocity of the second magnetic element, and a precision rectifier and a low pass filter coupled in series between the output of the sensor circuit and the first and second damping circuits.

58. The apparatus of claim 57 wherein the circuit means further includes a nulling circuit connected in a feedback path between an output and an input of the first power circuit for minimizing the current in the first force generating coil when the second magnetic element is in a null position.

59. The apparatus of claim 58 further including a fade-out circuit connected between the output of the low pass filter and the first and second power circuits for developing a signal diminishing to zero over a predetermined interval of time in the absence of signals from the sensing coil.

60. The apparatus of claim 7 wherein the sensor circuit includes means for adjusting the amplitude of an oscillating current in the sense coil means.

61. The apparatus of claim 7 wherein the sense coil means comprises four quadrature windings located at 90°

intervals about said axis, said quadrature windings being connected together by opposed pairs in figure 8 coil configurations, and an excitation coil inductively coupled to said windings.

62. The apparatus of claim 61 wherein each figure 8 configuration is individually coupled to a corresponding drive circuit for developing signals indicative of translation of the magnetic member in the direction of orientation of the figure 8 configuration.

63. The apparatus of claim 61 wherein each individual quadrature winding is coupled in a corresponding tuned tank circuit connected to the circuit means for developing sense signals indicative of the position and velocity of the magnetic member relative to the individual windings, the circuit means including means for combining said signals to drive the field generating means to restore the magnetic member to the null position.

64. The apparatus of claim 1 wherein the sense coil means comprise a plurality of windings arranged in a sense coil array for sensing both axial and radial displacement of the magnetic member from the null position, and wherein the circuit means includes means for combining individual signals from the respective windings to control the electromagnetic force generating means to oppose any detected displacement of the magnetic member from the null position.

65. The apparatus of claim 64 wherein the electromagnetic field generating means comprise a plurality of force generating coils mounted in a force coil array and coupled to receive the combined signals and develop corresponding magnetic field forces to restore the magnetic member to the null position.

66. The apparatus of claim 64 wherein the sense coil means comprise four quadrature windings in a generally planar array beneath the levitated magnetic member, each of said windings being displaced by 90°

from the adjacent windings, wherein the electromagnetic field generating means comprise a plurality of force generating coils in a generally planar array aligned adjacent to the sense coil means array, the force generating coils comprising quadrature windings generally corresponding in orientation to the sense coil windings, and wherein the circuit means comprise means for applying signal components from the individual sense coil windings to corresponding force coil windings to cause the force coil windings to develop a magnetic field opposing the displacement sensed by the sense coil wingings.

67. The apparatus of claim 66 wherein said circuit means includes a plurality of tank circuits individually including the respective sense coil windings and means for causing the tank circuits to oscillate at like frequency and phase.

68. The apparatus of claim 67 wherein the target coil means comprises a tuned circuit which is tuned to oscillate at the same frequency as said tank circuits.

69. The apparatus of claim 67 further including a plurality of high pass filters individually coupled in circuit with a corresponding tank circuit and combined with a phase lag component to pass sensing signals without phase shift at the frequency of the tank circuit oscillations while attenuating low frequency signals which may be superimposed on the sensing coil signals.

70. The apparatus of claim 69 further including a precision rectifier circuit coupled to the output of the high pass filter for cancelling any remaining superimposed signals which are not at the frequency of the sense coil oscillations.

71. The apparatus of claim 64 wherein the windings of the sense coil array comprise four semicircular windings, oriented by opposed pairs with 90°

displacement, each individual winding being coupled to a corresponding individual tank circuit of said circuit means and driven to oscillate at like frequency and phase with the other winding tank circuits.

72. The apparatus of claim 71 wherein the currents in the individual windings are directed with respect to each other so that the fields induced thereby cancel each other within the array and reinforce each other about the periphery of the array.

73. The apparatus of claim 65 wherein the sense coil array comprises four quadrature windings intercoupled in series by opposed pairs to form two figure 8 windings displaced by 90°

relative to each other and an excitation winding positioned circumferentially relative to the quadrature windings, one of the figure 8 configurations providing sensing signals related to axial movement of the magnetic member along a first axis aligned with the figure 8 configuration, the other figure 8 configuration providing sensing signals indicative of movement of the magnetic member along a coplanar axis orthogonal to the first axis, and circuit means for driving the excitation winding to induce oscillations in the figure 8 windings and in the target coil means to provide sense signals in the figure 8 windings indicative of transverse movement of the magnetic member and sense signals in the excitation winding indicative of axial movement of the magnetic member.

74. The apparatus of claim 73 further including signal processing circuitry coupled to the excitation winding and the figure 8 windings, respectively, to develop drive currents for application to the force coils to forces for restoring the magnetic member to the null position.

75. The apparatus of claim 1 further including an auxiliary magnetic element mounted to support the object to be levitated, the first magnetic element being mounted above the magnetic member and the auxiliary magnetic element being mounted beneath the magnetic member.

76. The apparatus of claim 75 wherein the auxiliary magnetic element is a ring magnet magnet and the first magnetic element is a rod magnet.

77. The apparatus of claim 1 wherein the first magnetic element is mounted beneath the magnetic member to support the second magnetic element in a magnetic levitation system of the repulsion type.

78. The apparatus of claim 77 wherein the first magnetic element comprises a ring magnet mounted concentrically along a central axis of the second magnetic element when the magnetic member is levitated at said null position, and wherein the second magnetic element also comprises a ring magnet polarized to oppose the polarization of the first magnetic element.

79. The apparatus of claim 78 wherein the magnetic member includes a third magnetic element in the form of a plug magnet mounted within the ring magnet of the second magnetic element and coaxial therewith.

80. The apparatus of claim 79 wherein the plug magnet is polarized in the opposite direction to the second magnetic element.

81. The apparatus of claim 79 wherein the sense coil means comprises a plurality of sense coils in a generally planar array between the first magnetic element and the magnetic member, wherein the electric field generating means includes a plurality of force coils in a generally planar array between the first magnetic element and the magnetic member, and wherein the circuit means comprises means for coupling signals from the individual sense coils to develop corresponding fields in individual force coils to restore the magnetic member to the null position.

82. The apparatus of claim 81 wherein the circuit means includes means for causing the individual sense coils to oscillate at a common frequency and in phase with each other.

83. The apparatus of claim 82 wherein the target coil means comprises a series resonant circuit tuned to approximately the oscillation frequency of the sense coils.

84. Magnetic levitating apparatus comprising:

at least one supporting member for establishing a magnetic field;

a member to be supported by the magnetic field in a null position, the supporting member and the supported member being generally aligned along a common axis;

each of said members including a magnetic element, at least one of which is a permanent magnet;

electromagnetic induction means including a target coil on the supported member for developing signals corresponding to both axial displacement of the supported member from the null position and transverse displacement thereof relative to said axis; and

means responsive to said signals for modifying the magnetic field until the supported member is restored to axial alignment in the null position.

85. The apparatus of claim 84 wherein the target coil is a closed resonant circuit mounted on the supported member in a generally planar configuration substantially orthogonal to said axis and centered thereon and further including a stationary sense coil mounted to induce oscillations in the closed circuit coil and respond to movement of the target coil with the supported member.

86. The apparatus of claim 85 further including an oscillator circuit coupled to drive the sense coil, said circuit including means for sensing variations in reflected impedance resulting from movement of the target coil.

87. The apparatus of claim 84 wherein both the supporting member and the supported member include permanent magnets, and wherein the supporting member further includes an electromagnetic field generating coil coupled to the sensing means for establishing a net magnetic field biasing the supported member toward the position of axial alignment in the null position.

88. The method of magnetically levitating a magnetic member comprising the steps of:

establishing a magnetic field between a stationary magnetic element and a magnetic element which is movable with the magnetic member;

connecting a target coil in a series resonant circuit and mounting it generally coaxially with the movable magnetic element;

inducing oscillating current in the target coil from a stationary oscillator coil coupled in a circuit which is resonant to the frequency of the target coil circuit;

sensing variations in amplitude of the oscillations in the oscillator coil circuit to provide indications of movement of the magnetic element; and

modifying the levitating magnetic field to counter the indicated movement of the magnetic element.

89. The method of maintaining a magnetically levitated object at a null position in a static magnetic field comprising the steps of:

using a resonant circuit mounted on a magnetic member to be levitated in said field to affect the amplitude of oscillations in a stationary tank circuit inductively coupled to said resonant circuit;

developing signals corresponding to variations in the amplitude of oscillations in the stationary tank circuit to selectively vary the magnetic field to restore the magnetic member to the null position.

90. The method of maintaining a magnetically levitated object in a selected null position within an established magnetic field comprising the steps of:

inductively coupling an oscillating signal at a selected frequency between a stationary coil connected in an oscillator tank circuit and a closed resonant circuit which is movable with the levitated object;

sensing variations in amplitude of the oscillating signal at the tank circuit resulting from movement of the resonant circuit with the levitated object;

using said sensed amplitude variations as indications of movement of the levitated object from the null position; and

selectively modifying the established magnetic field in accordance with said sensed amplitude variations to restore the levitated object to the null position.

91. The method of claim 90 wherein said field modifying step includes modifying the established magnetic field to damp oscillations of the levitated object.

92. The method of claim 90 further including the step of using selected circuitry to discriminate in favor of signal variations at said selected frequency and reject signal variations at other frequencies resulting from the modification of the magnetic field.