Process for placing cement composition having high strength

• US 4,585,486 A
• Filed: 07/10/1984
• Issued: 04/29/1986
• Est. Priority Date: 07/22/1983
• Status: Expired due to Fees

• Current Assignee: Hazama-Gumi Limited
• Original Assignee: Hazama-Gumi Limited
• Inventors: Nakagawa, Yoshiki, Fujita, Keiichi, Maeda, Terunobu, Nakauchi, Hiroshi, Kita, Tatsuo
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Capella, Steven
• Application Number:
  US06/629,305
• Time in Patent Office: 658 Days
• Field of Search: 106/90, 106/93, 106/314, 106/315, 106/86, 55/55, 264/333, 264/42
• US Class Current: 106/674
• CPC Class Codes: C04B 2103/44 Thickening, gelling or viscosity increasing agents
• CPC Class Codes: C04B 24/2623 Polyvinylalcohols; Polyvinylacetates
• CPC Class Codes: C04B 24/32 Polyethers, e.g. alkylphenol polyglycolether
• CPC Class Codes: C04B 24/383 Cellulose or derivatives thereof
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C04B 38/00 Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof treating slag with gases or gas generating material C04B5/06 ; expanded graphite C04B35/536
• CPC Class Codes: C04B 38/0051 characterised by the pore size, pore shape or kind of porosity
• CPC Class Codes: C04B 40/0089 making use of vacuum or reduced pressure

Abstract

A process for placing a cement composition having high strength is provided. The process comprises the steps of adding a viscosity increasing agent, vacuum de-bubbling under reduced pressure and allowing the de-bubbled cement composition to be hardened. At the vacuum de-bubbling step, relatively large foams present in the cement composition are removed and only fine bubbles are left in the composition. The strength of the cement composition is remarkably improved by the removal of large bubbles.

Claims

1. A process for placing a cement composition having high strength comprising the steps of:

adding a viscosity increasing agent to a cement to prepare a cement composition containing said viscosity increasing agent;

vacuum de-bubbling said cement composition containing said viscosity increasing agent under a reduced pressure to remove relatively large bubbles present in said cement composition and to leave therein only fine bubbles so that 98 vol% or more of the total sum volume of all of the bubbles left after the vaccum de-bubbling are composed of the sum volume of the bubbles each having foam size of not more than 120 microns; and

then allowing the defoamed cement composition to be hardened.

2. The process according to claim 1, wherein said bubble size ranges within 25 to 100 microns.

3. The process according to claim 1, wherein adjacent bubbles are separated from one another by a distance of less than 1000 microns, and wherein the number of bubbles in the cement paste is within the range of from 50 to 8000 per cm³.

4. The process according to claim 1, wherein said viscosity increasing agent is added to the cement in an amount of from 0.001 to 8 parts, by weight, based on 100 parts, by weight, of the cement.

5. The process according to claim 1, wherein said vacuum de-bubbling is effected at a pressure of from 600 mmHg to the vapor pressure of water.

6. The process according to claim 1, wherein said viscosity increasing agent is selected from the group consisting of carboxymethyl cellulose, other cellulose compounds, polyethyleneoxide, polyvinyl alcohol, synthetic resin emulsions and mixtures thereof.

7. The process according to claim 6, wherein said agent is a said other cellulose compound and has an average molecular weight of from 10,000 to 2,000,000 and is represented by the following general formula of:

##STR8## wherein R₁, R₂ and R₃ are the same or different groups and represented by the formula of (O--A₁)_m (O--A₂)_n OA₃ where A₁ and A₂ are different groups and selected from ethylene and propylene groups, m and n ranging within 0 to 5, and A₃ is hydrogen or a lower alkyl group having 1 to 3 carbon atoms; and

x is a positive number.

8. The process according to claim 7, wherein said other cellulose compound has the following general formula of:

##STR9## wherein R₁, R₂ and R₃ are the same or different groups selected from hydrogen and lower alkyl groups having 1 to 3 carbon atoms, and x is a positive number.

9. The process according to claim 7, wherein said agent is a said other cellulose compound has the following general formula of:

##STR10## wherein m and n range within 0 to 5, with m, n affixed to at least one of the modifying oxyethylene-oxypropylene groups being 0.001 to 5;

R₁, R₂ and R₃ are the same or different groups selected from hydrogen and lower alkyl groups having 1 to 3 carbon atoms; and

x is a positive number.

10. The process according to claim 7, wherein said other cellulose compound has the following general formula of:

##STR11## wherein m and n range within 0 to 5, with m, n affixed to at least one of the modifying oxypropylene-oxyethylene groups being 0.001 to 5;

R₁, R₂ and R₃ are the same or different groups selected from hydrogen and lower alkyl groups having 1 to 3 carbon atoms; and

x is a positive number.

11. The process according to claim 7, wherein said other cellulose compound has the following general formula of:

##STR12## wherein m ranges within 0 to 5, with m affixed to at least one of the modifying oxyethylene groups being 0.001 to 5;

R₁, R₂ and R₃ are the same or different groups selected from hydrogen and lower alkyl groups having 1 to 3 carbon atoms; and

x is a positive number.

12. The process according to claim 7, wherein said other cellulose compound has the following general formula of:

##STR13## wherein m ranges within 0 to 5, with m affixed to at least one of the modifying oxypropylene groups being 0.001 to 5;

R₁, R₂ and R₃ are the same or different groups selected from hydrogen and lower alkyl groups having 1 to 3 carbon atoms; and

x is a positive number.

13. The process according to claim 6, wherein said agent is said carboxymethyl cellulose and has an average etherification degree of from 0.2 to 3.0 and represented by the following general formula of:

##STR14## wherein R₁, R₂ and R₃ are hydroxyl group or --CH₂ OCH₂ COOM, at least one of R₁, R₂ and R₃ being --CH₂ OCH₂ COOM, where M is sodium, ammonium or calcium; and

x is a positive number of 50 to 2,000.

14. The process according to claim 6, wherein said agent is said polyethyleneoxide and has an average molecular weight of from 100,000 to 5,000,000 and represented by the following general formula of:

HOCH₂ CH₂ O--CH₂ CH₂ O]_n H wherein n is a positive number.

15. The process according to claim 6, wherein said agent is said polyvinyl alcohol and has an average hydrolysis degree of from 60 to 99 mol% and an average polymerization degree of from 200 to 3,000.

16. The process according to claim 6, wherein said synthetic resin emulsion is an emulsion of vinylacetate polymer.

17. The process according to claim 6, wherein said synthetic resin emulsion is an emulsion of vinyl acetate-vinyl versatic acid ester copolymer.