Temperature control system for cutaneous gas monitor

• US 4,586,149 A
• Filed: 07/05/1983
• Issued: 04/29/1986
• Est. Priority Date: 07/05/1983
• Status: Expired due to Term

• Current Assignee: Sensormedics Corporation (Becton, Dickinson & Co)
• Original Assignee: Sensormedics Corporation (Becton, Dickinson & Co)
• Inventors: Pawlowski, Michael, McDavid, Larry S., Stillman, Gerald T.
• Primary Examiner(s): Krass, Errol A.
• Assistant Examiner(s): Dixon, Joseph L.
• Application Number:
  US06/510,150
• Time in Patent Office: 1,029 Days
• Field of Search: 374/163, 374/164, 128/736, 128/635, 364/557, 364/580, 364/183, 364/184, 364/153, 364/154
• US Class Current: 700/300
• CPC Class Codes: A61B 5/1491 Heated applicators
• CPC Class Codes: G05D 23/1928 sensing the temperature of one space
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor

Abstract

A temperature control system for an electrically heated cutaneous gas sensor. A heating element is provided with heating current by a closed loop temperature control system. The system includes a plurality of temperature monitoring and control circuits which are arranged to turn off a switch that controls the flow of current through the heating element if the temperature of the sensor varies outside of acceptable limits. The system also includes latching circuitry for maintaining the off state of the switch after the occurrence of an out of limits condition, and circuitry for preventing the latching circuitry from being actuated during normal temperature transients.

Claims

1. A temperature control system for a cutaneous gas sensor having a temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the difference between the output signal of the sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a switching means responsive to a disable signal for interrupting the flow of current through the heating element,

(c) a first temperature monitoring means connected to the sensing element for applying a disable signal to the switching means when the output of the sensing element indicates that the temperature of the sensor has exceeded a first predetermined value,

(d) a programmable control means connected to the sensing element, the switching means and the temperature control circuit, said programmable control means serving as a temperature setting means for generating said temperature setpoint signal, and as a second temperature monitoring means for applying a disable signal to the switching means when the output signal of the sensing element indicates that the temperature of the sensor has exceeded a second predetermined value, and

(e) a failure detecting means connected to the programmable control means for applying a disable signal to the switching means when the programable control means fails to operate in the intended manner.

2. The system of claim 1 in which the first monitoring means includes comparing means for comparing the output signal of the sensing element to an overtemperature reference signal, and for applying a disable signal to the switching means when the output signal of the sensing element exceeds the overtemperature reference signal.

3. The system of claim 2 including latching means for latching the disable signal produced by the comparing means when the output signal of the sensing element exceeds the overtemperature reference signal for more than a predetermined time.

4. The system of claim 3 including means for connecting the programmable control means to the latching means to initialize the same during the start up of the system.

5. The system of claim 4 in which the first predetermined temperature value exceeds the second predetermined temperature value.

6. The system of claim 1 in which the detecting means includes a resettable means for generating a disable signal unless the programmable control means periodically resets the same.

7. The sensor of claim 1 in which the sensor includes a second sensing element connected to the first temperature monitoring means, and in which said monitoring means is arranged to apply a disable signal to the switching means when either sensing element indicates that the temperature of the sensor has exceeded said first predetermined value.

8. The system of claim 7 in which the second sensing element is connected to the programmable control means, and in which the programmable control means is programmed to generate a disable signal when either sensing element indicates that the temperature of the sensor has exceeded said second predetermined value.

9. The system of claim 8 in which the programmable control means is programmed to generate a disable signal when the average temperature indicated by the sensing elements differs from the desired temperature by more than a predetermined amount.

10. The system of claim 8 in which the programmable control means is programmed to generate a disable signal when the temperatures indicated by the sensing elements differ from one another by more than a predetermined amount.

11. The system of claim 7 in which the second sensing element is connected to the programmable control means, and in which the programmable control means is programmed to carry out at least one temperature test which is based on the temperature indicated by both sensing elements and to apply a disable signal to the switching means if any such test is failed.

12. The system of claim 11 in which the programmable control means is programmed to establish a test disable period following each change in the temperature setpoint signal, and to not apply any disable signal to the switching means if any of said temperature tests are failed only during said test disable period.

13. The system of claim 12 in which the programmable control means is programmed to store time periods for use in applying respective temperature tests, and to determine that a temperature test has been failed only if the failure continues after the elapse of the respective time period.

14. A temperature control system for a cutaneous gas sensor having a first and a second temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of the first sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a switching means for controlling the flow of current through the heating element, said switching means having an enabled state in which current can flow through the heating element and a disabled state in which no appreciable current can flow through the heating element,

(c) a means for applying a temperature setpoint signal to the temperature control circuit,

(d) a first temperature monitoring means connected to the first and second sensing elements for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by either the first or second sensing element exceeds a first predetermined maximum temperature,

(e) a second temperature monitoring means connected to the first and second sensing elements for generating an output signal which establishes the disabled state of the switching means when the difference between the temperatures indicated by the first and second sensing elements exceeds a predetermined value,

(f) a first and a second latching means for latching the output signals of the first and second temperature monitoring means, and thereby maintaining the disabled state of the switching means, and

(g) a means for preventing at least one of the monitoring means from generating its output signal for a predetermined time after the start up of the system.

15. A temperature control system for a cutaneous gas sensor having first and second temperature sensing elements for producing output signals indicative of the temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of one of the sensing elements and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a temperature setting means for applying a temperature setpoint signal to the temperature control circuit,

(c) a switching means for controlling the flow of current through the heating element,

(d) a first temperature monitoring means connected to the temperature sensing elements for turning off the switching means when the output signal of either sensing element indicates an unacceptable temperature condition in the sensor, wherein the presence of an unacceptable temperature in the sensor is determined when the output signal of either sensing element exceeds a first predetermined value,

(e) a second temperature monitoring means connected to the temperature sensing elements for turning off the switching means when the output signal of either sensing element indicates an unacceptable temperature condition in the sensor, wherein the presence of an unacceptable temperature in the sensor is deterred when the output signal of either sensing element exceeds a second predetermined value, and

(f) a means for preventing at least one of the monitoring means from turning off the switching means for predetermined times after the start up of the system and after changes in the temperature setpoint signal.

16. A temperature control system for a cutaneous gas sensor having a temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance withthe difference between the output signal of the sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a switching means responsive to a disable signal for interrupting the flow of current through the heating element,

(c) a first temperature monitoring means connected to the sensing element for applying a disable signal to the switching means when the output of the sensing element indicates that the temperature of the sensor has exceeded a first predetermined value,

(d) a programmable control means connected to the sensing element, the switching means and the temperature control circuit, said programmable control means serving as a temperature setting means for generating said temperature setpoint signal, and as a second temperature monitoring means for applying a disable signal to the switching means when the output signal of the sensing element indicates that the temperature of the sensor has exceeded a second predetermined value, and

(e) a storing means for storing the temperature setpont signal, and a means for connecting the storing means between the programmable control means and the temperature control circuit whereby the control system may continue to maintain the sensor at the desired temperature in the event of a malfunction in the programmable control means.

17. A temperature control system for a cutaneous gas sensor having a temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the difference between the output signal of the sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a switching means responsive to a disable signal for interrupting the flow of current through the heating element,

(c) a first temperature monitoring means connected to the sensing element for applying a disable signal to the switching means when the output of the sensing element indicates that the temperature of the sensor has exceeded a first predetermined value, and

(d) a programmable control means connected to the sensing element, the switching means and the temperature control circuit, said programmable control means serving as a temperature setting means for generating said temperature setpoint signal, and as a second temperature monitoring means wherein the programmable control means is programmed to apply a reduced temperature setpoint signal to the temperature control circuit when the output signal of the sensing element indicates that the temperature of the sensor has exceeded a second predetermined value.

18. A temperature control system for a cutaneous gas sensor having a temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the difference between the output signal of the sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor, wherein the temperature control circuit includes a variable conducting transistor connected in series with the heating element, and a current limitng network for reducing conduction through the variable conducting transistor when the current through the heating element rises above a set value,

(b) a switching means responsive to a disable signal for interrupting the flow of current through the heating element,

(c) a first temperature monitoring means connected to the sensing element for applying a disable signal to the switching means when the output of the sensing element indicates that the temperature of the sensor has exceeded a first predetermined value, and

(d) a programmable control means connected to the sensing element, the switching means and the temperature control circuit, said programmable control means serving as a temperature setting means for generating said temperature setpoint signal, and as a second temperature monitoring means for applying a disable signal to the switching means when the output signal of the sensing element indicates that the temperature of the sensor has exceeded a second predetermined value.

19. A temperature control system for a cutaneous gas sensor having a first and a second temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of the first sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a switching means for controlling the flow of current through the heating element, said switching means having an enabled state in which current can flow through the heating element and a disabled state in which no appreciable current can flow through the heating element,

(c) a means for applying a temperature setpoint signal to the temperature control circuit,

(d) a first temperature monitoring means connected to the first and second sensing elements for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by either the first o second sensing element exceeds a first predetermined maximum temperature,

(e) a second temperature monitoring means connected to the first and second sensing elements for generating an output signal which establishes the disabled state of the switching means when the average temperature indicated by the sensing elements differs from the desired temperature by more than a predetermined amount,

(f) a first and a second latching means for latching the output signals of the first and second temperature monitoring means, and thereby maintaining the disabled state of the switching means, and

(g) a means for preventing at least one of the monitoring means from generating its output signal for a predetermined time after the start up of the system.

20. A temperature control system for a cutaneous gas sensor having a temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of the sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a switching means for controlling the flow of current through the heating element, said switching means having an enabled state in which current can flow through the heating element and a disabled state in which no appreciable current can flow through the heating element,

(c) a digital computer programmed to apply a temperature setpoint signal to the temperature control circuit,

(d) a first temperature monitoring means connected to the sensing element for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by the sensing element exceeds a first predetermined maximum temperature,

(e) a second temperature monitoring means connected to the sensing element for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by the sensing element exceeds a second predetermined maximum temperature,

(f) a first and a second latching means for latching the output signals of the first and second temperature monitoring means, and thereby maintaining the disabled state of the switching means,

(g) a means for preventing at least one of the monitoring means from generating its output signal for a predetermined time after the start up of the system, and

(h) a failure detecting means connected to the computer for establishing the disabled state of the switching means when the computer malfunctions.

21. The system of claim 20 in which the failure detecting means comprises resettable switching means for establishing the disabled state of the switching means unless the computer periodically resets the same.

22. A temperature control system for a cutaneous gas sensor having a temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of the sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a switching means for controlling the flow of current through the heating element, said switching means having an enabled state in which current can flow through the heating element and a disabled state in which no appreciable current can flow through the heating element,

(c) a first temperature monitoring means connected to the sensing element for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by the sensing element exceeds a first predetermined maximum temperature,

(d) a second temperature monitoring means connected to the sensing element for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by the sensing element exceeds a second predetermined maximum temperature,

(e) a digital computer programmed to apply a temperature setpoint signal to the temperature control circuit, wherein the temperature setpoint signal is reduced when at least one of the monitoring means produces its output signal,

(f) a first and a second latching means for latching the output signals of the first and second temperature monitoring means, and thereby maintaining the disabled state of the switching means, and

(g) a means for preventing at least one of the monitoring means from generating its output signal for a predetermined time after the start up of the system.

23. A temperature control system for a cutaneous gas sensor having a first and a second temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of the sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a switching means for controlling the flow of current through the heating element, said switching means having an enabled state in which current can flow through the heating element and a disabled state in which no appreciable current can flow through the heating element,

(c) a means for applying a temperature setpoint signal to the temperature control circuit,

(d) a first temperature monitoring means connected to the first and second sensing elements for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by either the first or second sensing element exceeds a first predetermined maximum temperature,

(e) a second temperature monitoring means connected to the first and second sensing elements for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by either the first or second sensing element exceeds a second predetermined maximum temperature,

(f) first and second latching means for latching the output signals of the first and second temperature monitoring means, and thereby maintaining the disabled state of the switching means,

(g) means for preventing at least one of the monitoring means from generating its output signal for a predetermined time after the start up of the system,

(h) a plurality of comparators for comparing the output signals of the first and second sensing elements to an overtemperature reference signal,

(i) a means for connecting the first latching means between the comparators with the switching means, and

(j) a means for bypassing the first latching means.

24. A temperature control system for a cutaneous gas sensor having a temperature sensing element for producing an output signal indicative of the actual temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of the sensing element and a temperature setpoint signal indicative of a desired temperature of the sensor, wherein the temperature control circuit includes a variable conducting transistor connected in series with the heating element, and a current limiting network for reducing conduction through the variable conducting transistor when the current through the heating element exceeds a preset value,

(b) a switching means for controlling the flow of current through the heating element, said switching means having an enabled state in which current can flow through the heating element and a disabled state in which no appreciable current can flow through the heating element,

(c) a means for applying a temperature setpoint signal to the temperature control circuit,

(d) a first temperature monitoring means connected to the sensing element for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by the sensing element exceeds a first predetermined maximum temperature,

(e) a second temperature monitoring means connected to the sensing element for generating an output signal which establishes the disabled state of the switching means when the temperature indicated by the sensing element exceeds a second predetermined maximum temperature,

(f) a first and a second latching means for latching the output signals of the first and second temperature monitoring means, and thereby maintaining the disabled state of the switching means, and

(g) a means for preventing at least one of the monitoring means from generating its output signal for a predetermined time after the start up of the system.

25. A temperature control system for a cutaneous gas sensor having first and second temperature sensing elements for producing output signals indicative of the temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of one of the sensing elements and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a temperature setting means for applying a temperature setpoint signal to the temperature control circuit,

(c) a switching means for controlling the flow of current through the heating element,

(d) a first temperature monitoring means connected to the temperature sensing elements for turning off the switching means when the output signal of either sensing element indicates an unacceptable temperature condition in the sensor,

(e) a second temperature monitoring means connected to the temperature sensing elements for turning off the switching means when the output signal of either sensing element indicates an unacceptable temperature condition in the sensor, wherein the second temperature monitoring means includes means for carrying out a plurality of temperature tests for determining whether acceptable temperature conditions exist within the sensor, said tests based on the output of both of the sensing elements, wherein one of said test comprises a determination of whether the difference between the temperatures indicated by the sensing elements exceeds a predetermined value, and

(f) a means for preventing at least one of the monitoring means from turning off the switching means for predetermined times after the start up of the system and after changes in the temperature setpoint signal.

26. A temperature control system for a cutaneous gas sensor having first and second temperature sensing elements for producing output signals indicative of the temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of one of the sensing elements and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a temperature setting means for applying a temperature setpoint signal to the temperature control circuit,

(c) a switching means for controlling the flow of current through the heating element,

(d) a first temperature monitoring means connected to the temperature sensing elements for turning off the switching means when the output signal of either sensing element indicates an unacceptable temperatures condition in the sensor,

(e) a second temperature monitoring means connected to the temperature sensing elements for turning off the switching means when the output signal of either sensing element indicates an unacceptable temperature condition in the sensor, wherein the second temperature monitoring means includes means for carrying out a plurality of temperatures tests for determining whether acceptable temperature condition exist within the sensor, said tests based on the output of both of the sensing elements, wherein one of said test comprises a determination of whether the average of the temperatures indicated by the sensing elements is within a predetermined range of temperature, and

(f) a means for preventing at least one of the monitoring means from turning off the switching means for predetermined times after the start up of the system and after changes in the temperature setpoint signal.

27. The system of claim 26 in which another of said temperatures tests comprises a determination of whether the difference between the temperatures indicated by the sensing elements exceeds a predetermined value.

28. A temperature control system for a cutaneous gas sensor having first and second temperature sensing elements for producing output signals indicative of the temperature of the sensor, and a heating element, comprising:

(a) a closed loop temperature control circuit for controlling the flow of current through the heating element in accordance with the output signal of one of the sensing elements and a temperature setpoint signal indicative of a desired temperature of the sensor,

(b) a temperature setting means for applying a temperature setpoint signal to the temperature control circuit,

(c) a switching means for controlling the flow of current through the heating element,

(d) a first temperature monitoring means connected to the temperature sensing elements for turning off the switching means when the output signal of either sensing element indicates an unacceptable temperature condition in the sensor,

(e) a second temperature monitoring means connected to the temperature sensing elements for turning off the switching means when the output signal of either sensing element indicates an unacceptable temperature condition in the sensor, wherein the second temperature monitoring means includes means for carrying out a plurality of temperature tests for determining whether acceptable temperature conditions exist within the sensor, said tests based on the output of both of the sensing elements, wherein the second temperature monitoring means establishes a test disable period following a change in the temperature setpoint signal and does not turn off the switching means if any of said tests are failed during said test disable period, and

(f) a means for preventing at least one of the monitoring means from turning off the switching means for predetermined times after the start up of the system and after changes in the temperature setpoint signal.