High speed tufting machine

• US 4,586,445 A
• Filed: 09/30/1985
• Issued: 05/06/1986
• Est. Priority Date: 09/30/1985
• Status: Expired due to Term

• Current Assignee: Card-Monroe Corporation
• Original Assignee: Card-Monroe Corporation
• Inventors: Card, Roy T., Card, Joseph L.
• Primary Examiner(s): Feldbaum, Ronald
• Application Number:
  US06/781,673
• Time in Patent Office: 218 Days
• Field of Search: 112/79 R
• US Class Current: 112/80.42
• CPC Class Codes: D05C 15/20 Arrangements or devices, e.g. needles, for inserting loops; Driving mechanisms therefor

Abstract

The head of a tufting machine frame journals a plurality of transversely spaced push rods, the lower end of which carries a needle bar and its needles. The upper end of each push rod has an individual drive assembly which includes a sidewise extending drive pin pivotally connected to a connecting rod reciprocated by an eccentrically mounted pivot pin protruding from the face of a crank member which is removeably mounted on a driven wheel carried by a stub shaft. A timing belt, connected over the driven sprocket, is itself driven by one of a plurality of drive wheels on a main drive shaft.

Claims

1. A tufting machine of the type having a frame provided with a head, a plurality of spaced slideable push rods extending through said head along spaced parallel axes and a needle bar carried by the ends of said push rods externally of said head, the improvement comprising:

(a) a main drive shaft rotatably disposed in said head;

(b) a plurality of individual drive trains in said head, said drive trains respectively including drive wheels at spaced positions on said main drive shaft for rotation therewith;

(c) said drive trains also respectively including rotatable driven wheels disposed in said head and respectively driven from said drive wheels;

(d) crank members respectively rotated by said driven wheels when said driven wheels are rotated;

(e) connecting rod drive means respectively on said crank members; and

(f) connecting rods respectively pivotally connected to said connecting rod drive means and respectively connected to the other end portions of said push rods for reciprocating all of said push rods simultaneously, to reciprocate said needle bar when said crank members are rotated.

2. The tufting machine defined in claim 1 wherein said crank members are respectively concentrically mounted with and synchronically rotated by said driven wheels.

3. The tufting machine defined in claim 1 wherein said drive wheels and said driven wheels are sheaves and including belts respectively extending between said drive wheels and said driven wheels.

4. The tufting machine defined in claim 1 wherein said main drive shaft has an axis, each of said driven wheels have an axis, the axes of said driven wheels being aligned, and the align axes of said driven wheels being parallel to and space from the axis of said main drive shaft.

5. The tufting machine defined in claim 4 wherein said connecting rod drive means includes a plurality of drive pins protruding respectively from said crank members, said pins having aligned axes of rotation, parallel to and offset from said axis of said driven wheels.

6. The tufting machine defined in claim 5 including push rod pins respectively protruding sidewise from said push rods, for pivotally connecting said connecting rod to said push rods, the individual drive pin and push rod pin for each connecting rods, extending in the same direction through the end portion of their connecting rod, there being sufficient space between adjacent drive trains that each rod can be removed from its pins without further disassembly of its drive train.

7. The tufting machine defined in claim 1 including pins respectively extending radially from the from other ends of said push rods for pivotally receiving the end portions of said connecting rods.

8. The tufting machine defined in claim 1 including pivot pins extending radially from said crank members for pivotally receiving end portions of said connecting rods.

9. The tufting machine defined in claim 1 including a plurality of individual shaft support members adjacent to the other ends of said push rods, crank member support shafts respectively journalled by said shaft support members, said driven wheels being respetively carried by said crank member support shafts, said crank members being respectively carried by said shafts for rotation with said driven wheels.

10. The tufting machine defined in claim 9 wherein said shafts are spaced from each other and protrude respectively from said shaft supports, said shafts being in alignment with each other along an axis parallel to and spread from the axis of said main drive shaft, said shafts supporting for rotating said driven wheels and said crank members.

11. The tufting machine defined in claim 10 wherein said drive wheels are spaced from said driven wheels and including a plurality of belts extending between said drive wheels and said driven wheels.

18. The tufting machine defined in claim 1 wherein each of said shaft supporting members includes a pair of spaced brackets, a pair of bearings disposed in said spaced brackets for supporting its support shaft, said support shaft protruding beyond one of said brackets, said drive means including a driven wheel mounted on the protruding end portion of said support shaft, each of said crank members being fixed with respect to said driven wheel for simultaneous rotation therewith.

12. A tufting machine of the type having a frame provided with a head, a plurality of spaced slideable push rods extending through said head along parallel axes and a needle bar carried by the ends of said push rods for reciprocation by said push rods upon axial movement of said push rods, said push rods terminating within said head, the improvement comprising:

(a) a plurality of shaft supporting members carried by said frame above said push rods;

(b) a plurality of crank member support shafts protruding from said shaft supporting members;

(c) crank members rotatably carried respectively by said support shafts;

(d) a plurality of crank pivot pins respectively protruding from said crank members, each of said pins being parallel to and offset from it, associated crank members supporting shaft;

(e) a plurality of push rod pivot pins protruding from the inner end portions of said push rods;

(f) a plurality of connecting rods respectively connected between said crank pivot pins and said push rod pivot pins; and

(g) drive means for rotating all of said crank members in synchronization for reciprocating said push rods, simultaneously.

13. The tufting machine defined in claim 12 wherein said drive means includes a main drive shaft, and a plurality of sheaves mounted on said drive shaft in spaced relationship to each other for simultaneously rotation by said drive shaft, sheaves mounted on said support shafts and fixed respectively to said crank members for rotation therewith, and belts extending between the sheaves on said main drive shaft and on said support shafts for driving the sheaves on said support shafts from the sheaves on said main drive shaft.

14. The tufting machine defined in claim 12 wherein said crank pivot pins and said push rod pivot pins are disposed parallel to each other and wherein said connecting rods are sidewise from said pivot pins.

15. The tufting machine defined in claim 12 including means on said crank pivot pins for arresting outward movement of said connecting rod, away from said crank member.

16. The tufting machine defined in claim 12 wherein said crank pivot pins and said push rod pivot pins protrude in the same direction so that said connecting rods may respectively be removed from the pivot pins by sidewise movement of the connecting rods.

17. The tufting machine defined in claim 12 wherein said drive means includes a main drive shaft, a plurality of sheaves mounted for rotation on said main drive shaft, a plurality of timing belts extending over said main sheaves, a plurality of timing sprockets mounted on said crank member support shafts, said sprockets and said crank members being fixed together for simultaneous rotation.