Protective mechanism in electrically operated devices

• US 4,589,047 A
• Filed: 11/07/1983
• Issued: 05/13/1986
• Est. Priority Date: 03/06/1982
• Status: Expired due to Term

• Current Assignee: Harry Gaus
• Original Assignee: Hagen Gross, Harry Gaus
• Inventors: Gaus, Harry, Gross, Hagen
• Primary Examiner(s): Moose, Jr., Harry E.
• Application Number:
  US06/557,153
• Time in Patent Office: 918 Days
• Field of Search: 361/42-50, 361/1, 361/104, 361/178, 337/401-406, 337/407, 337/411-416, 337/145, 337/150, 337/174, 337/176, 337/195, 337/186, 337/143, 337/144, 337/152, 337/153, 340/602, 340/603, 340/604, 340/605, 338/35
• US Class Current: 361/42
• CPC Class Codes: H01H 35/42 Switches operated by change of humidity
• CPC Class Codes: H01H 61/02 wherein the thermally-sensitive member is heated indirectly, e.g. resistively, inductively
• CPC Class Codes: H02H 5/083 responsive to the entry or leakage of a liquid into an electrical appliance moisture alarm G08B21/20

Abstract

To protect the operator of an electrically powered apparatus in a damp room or in the presence of water or other electrically conductive fluid against an electric shock, there is provided a protective device comprised of a probe in the form of a double conductor which the user cannot contact when handling or operating the apparatus. In the presence of a conductive fluid the impedance of the probe changes. The probe is connected to the input of a trigger switch circuit which includes a semiconductor switch. The trigger circuit triggers the semiconductor switch when the impedance of the probe changes. The current which flows as a result of the closing of the semiconductor switch releases an automatically opening switch, the contacts of which lie in the incoming power supply wires of the apparatus, which contacts are normally held closed by means of a material which is fusible upon direct or indirect heating by means of said current.

Claims

1. A hazard prevention device for an electrical externally powered apparatus comprising:

a housing, said housing having at least one opening and said housing comprising an electrical operating unit and a pair of spaced-apart electrically exposed electrically conductive probe networks, said pair being responsive to the entry of a conductive fluid electrically reducing the impedance between said probe networks of said pair;

electrical source lines comprising at least one nonground electrical source line;

a thermally actuated normally closed disconnect switch comprising at least one pair of normally closed contacts and an electrically conductive member, each said pair of normally closed contacts having a first contact and a second contact, said first contact being electrically connected to an electrical source line connection, said second contact connected to an electrical connection of said apparatus, each said pair of contacts being normally electrically closed in cooperation with said electrically conductive member, said member having two ends, one of said ends electrically connected to a nonground electrical source line of said electrical source lines, with at least each and every said first contact of each said pair of contacts which is associated with a respective nonground electrical source line being connected to its respective associated nonground electrical source line, with said thermally actuated normally closed disconnect switch operating so that upon electrical activity between said ends of said member through said member, termination of electrical conductivity between each and every said pair of normally closed contacts will occur;

a trigger circuit comprising a semiconductor switch, said semiconductor switch having a first terminal, a second terminal, and a gate input, said gate input being excited only upon low impedance between said probe networks of said pair of probe networks, said semiconductor switch being electrically conductive between said first terminal and said second terminal only upon said gate input excitation;

wherein entry of conductive fluid into said housing reduces said impedance between said probe networks of said pair causing said gate input excitation, which in turn causes said semiconductor switch to conduct between said first and second terminals, thereby providing electrical activity through said member causing said member to lose its ability to keep the normally-closed mechanical bias and associated electrical conductivity between said first contact and said second contact of each and every said pair of contacts, which in turn causes termination of electrical activity between said each said pair of normally closed contacts of said thermally actuated normally-closed disconnect switch, thus preventing injury to living species.

2. The hazard prevention device as defined in claim 1 wherein said electrically conductive probe networks are suitably positioned at least partly surrounding but always within the interior side of at least one of said openings.

3. The hazard prevention device as defined in claim 2 wherein said electrically conductive probe networks comprise a pair of spaced substantially parallel exposed electrical conductors.

4. The hazard prevention device as defined in claim 3 wherein each of said pair of spaced substantially parallel exposed electrical conductors comprise a printed-on conducting lacquer.

5. A hazard prevention device as defined in claim 1 further comprising a protective capacitor electrically in parallel with said semiconductor switch and connected between said switch'"'"'s said first terminal and said second terminal.

6. The hazard prevention device as defined in claim 1 wherein said disconnect switch and said trigger circuit are mounted on a circuit board, plastic base, or the insulative like.

7. The hazard prevention device as defined in claim 1 wherein:

said electrically conductive member further comprises;

(a) an electrical resistor element suitably electrically insulated but not heat-insulated, said electrical resistor element generating heat only upon said gate input excitation, and (b) heat-decomposable adhesive;

each said pair of said thermally actuated normally closed disconnect switches further comprises a pre-stressed contact spring, having a free end, with each said contact spring biased in the normally closed position to one of said contacts of each pair by heat-decomposable adhesive adhering each said contact spring free end to said electrical resistor element, and

wherein said heat-decomposable adhesive decomposes upon said gate input excitation causing said free end of each contact spring to lose bias and electrically disconnect said free end of each contact spring from one contact of each pair of normally closed contacts.

8. The hazard prevention device as defined in claim 7 wherein said free end of each said contact spring is physically attached to an electrically insulating yoke, and said yoke is adhesively attached to said electrical resistor element by said heat-decomposable adhesive.

9. The hazard prevention device as defined in claim 7 wherein said heat-decomposable adhesive comprises a fusible nonconducting material.

10. The hazard prevention device as defined in claim 7 wherein said electrical resistor element comprises a thick film resistor.

11. A hazard prevention device for an electrical externally powered apparatus comprising:

a pair of spaced-apart electrically exposed electrically conductive probes, said pair being responsive to the entry of a conductive fluid electrically reducing the impedance between said probes;

electrical source lines, comprising at least one nonground electrical source line;

a normally closed disconnect switch comprising at least one pair of normally closed contacts and an electrically conductive member, each said pair of normally closed contacts having a first contact and a second contact, said first contact being electrically connected to an electrical source line connection, said second contact connected to an electrical connection of said apparatus, each of said pair of contacts being normally electrically closed in cooperation with said electrically conductive member, said member having two ends, one of said ends electrically connected to a nonground line of said electrical source lines, with at least each and every said first contact of each said pair of contacts which is associated with a respective nonground electrical source line being connected to its respective associated nonground electrical source line, with said normally closed disconnect switch operating so that upon electrical activity between said ends of said member through said member, termination of electrical conductivity between each and every pair of said normally closed contacts will occur;

a trigger circuit comprising a semiconductor switch, said semiconductor switch having a first terminal, a second terminal, and a gate input, said gate input being excited only upon low impedance between said probes of said pair of probes, said semiconductor switch being electrically conductive between said first terminal and said second terminal only upon said gate input excitation;

wherein entry of conductive fluid between said pair of probes reduces said impedance between said probes causing said gate input excitation, which in turn causes said semiconductor switch to conduct between said first and second terminals, thereby providing electrical activity through said member causing said member to lose its ability to keep the normally-closed mechanical bias and associated electrical conductivity between said first contact and said second contact of each and every pair of contacts, which in turn causes termination of electrical activity between said pairs of normally closed contacts of said normally-closed disconnect switch, thus preventing injury to living species.

12. A hazard prevention device for an electrical externally powered apparatus comprising:

a housing, said housing having at least one opening and said housing comprising an electrical operating unit and a pair of spaced-apart electrically exposed conductive probe networks, said pair being responsive to the entry of a conductive fluid electrically reducing the impedance between said probe networks of said pair;

electrical source lines comprising at least one nonground electrical source line;

a thermally actuated normally closed disconnect switch comprising at least one pair of normally closed contacts and a fusible electrically conductive member, each said pair of contacts having a first contact and a second contact, said first contact being electrically connected to an electrical source line connection, said second contact connected to an electrical connection of said apparatus, each said pair of contacts being normally electrically closed in cooperation with said fusible electrically conductive member, said member having two ends, one of said ends electrically connected to a nonground electrical source line of said electrical source lines, with at least each and every said first contact of each said pair of contacts which is associated with a respective nonground electrical source line being connected to its respective associated nonground electrical source line, with said thermally actuated normally closed disconnect switch operating so that upon electrical activity between said ends of said member through said member, termination of electrical conductivity between each and every said pair of normally closed contacts will occur;

a trigger circuit comprising a semiconductor switch, said semiconductor switch having a first terminal, a second terminal, and a gate input, said first terminal connected to one of said ends of said fusible electrically conductive member of said normally closed disconnect switch, said second terminal electrically connected to one of said electrical source lines other than the electrical source line connected to said end of said fusible member which is connected to said first terminal, said gate input being excited only upon a low impedance between said probe networks of said pair of probe networks, said semiconductor switch being electrically conductive between said first terminal and said second terminal only upon said gate input excitation;

wherein entry of conductive fluid into said housing reduces said impedance between said probe networks of said pair causing said gate input excitation, which in turn causes said semiconductor switch to conduct between said first and second terminals, thereby providing electrical activity through said fusible member to cause said member to lose its ability to keep the normally closed mechanical bias and associated electrical conductivity between said first contact and said second contact of each said pair of contacts, which in turn causes termination of electrical activity between each said pair of normally closed contacts of said thermally actuated normally-closed disconnect switch, thus preventing injury to living species.

13. The hazard prevention device as defined in claim 12 wherein said fusible electrically conductive member suffers an irreversible electrical discontinuity upon said gate input excitation.

14. A hazard prevention device as defined in claim 12 further comprising a protective capacitor electrically in parallel with said semiconductor switch and electrically connected between said first terminal and said second terminal of said switch.

15. A hazard prevention device as defined in claim 12 further comprising:

a single-phase external electrical source having two electrical source lines, one of said lines being considered a ground line;

a diode quartet bridge interposed between said electrical source lines and said apparatus comprising

a first diode, a second diode, a third diode, and a fourth diode, each diode having a source and a drain terminal permitting current only from source terminal to drain terminal;

said first diode connected to and conducting current in one direction from said nonground electrical source line to a diagonal first node which is connected to both;

(a) that end of said fusible member which is not electrically closest to one of said terminals of said semiconductor switch of said trigger circuit, and

(b) the drain terminal of said second diode, the source terminal of said first diode connected to said nonground electrical source line and to the drain of said third diode;

said second diode having its source terminal electrically connected to;

(a) said ground line and

(b) said drain of said fourth diode

said third diode whose source terminal is connected to a diagonal second node which is connected to the source terminal of said fourth diode, and

wherein (a) between said diagonal first node and said diagonal second node electrically connected in series are said fusible electrically conductive member and said semiconductor switch, and

(b) one of said probe networks is electrically connected to said diagonal first node and the other of said probe networks is electrically connected to said gate input of said semiconductor switch.

16. A hazard prevention device as defined in claim 15 and further comprising a protective capacitor electrically in parallel with said semiconductor switch and connected between said switch'"'"'s said first terminal and said second terminal.

17. A hazard prevention device for an electrical externally powered apparatus comprising:

a housing, said housing having at least one opening and said housing comprising an electrical operating unit and a pair of spaced-apart electrically exposed electrically conductive probe networks, said pair being responsive to the entry of a conductive fluid electrically reducing the impedance between said probe networks of said pair;

electrical source lines comprising at least one nonground electrical source line;

a thermally actuated normally closed disconnect switch comprising at least one pair fo normally closed contacts and a fusible electrically conductive member, each said pair havng a first contact and a second contact, said first contact being electrically connected to an electrical source line connection, said second contact connected to an electrical connection of said apparatus, each said pair of contacts being held normally electrically-closed by means of mechanical bias provided by said fusible electrically conductive member, said member having two ends, a first end electrically connected to a nonground line of said electrical source lines, with at least each and every said first contact of each said pair of contacts which is associated with a respective nonground electrical source line being connected to its respective associated nonground electrical source line, said fusible member losing its mechanical bias ability to keep said contacts normally closed for each pair upon electrical activity between said ends of said member, causing termination of electrical conductivity between each and every said pair of said normally closed contacts;

a trigger circuit comprising a semiconductor switch, said semiconductor switch having a first terminal, a second terminal, and a gate input, said first terminal connected to one of said ends of said fusible electrically conductive member of said normally closed disconnect switch, said second terminal electrically connected to one of said electrical source lines other than the electrical source line connected to said first terminal'"'"'s associated end of said fusible member, and said gate input being excited only upon low impedance between said probe networks of said pair of probe networks, said semiconductor switch being electrically conductive between said first terminal and said second terminal only upon said gate input excitation;

wherein entry of conductive fluid into said housing reduces said impedance between said probe networks of said pair causing said gate input excitation, which in turn causes said semiconductor switch to conduct between said first and second terminals, thereby providing electrical activity through said fusible member to cause said member to lose its ability to keep the normally closed mechanical bias and associated electrical conductivity between said first contact and said second contact of each pair of contacts, which in turn causes termination of electrical activity between each said pair of normally closed contacts of said thermally actuated normally-closed disconnect switch, thus preventing injury to living species.

18. A hazard prevention device as claimed in claim 17 wherein:

one of said probe networks of said pair of networks is connected to said gate input of said semiconductor switch of said trigger circuit; and

the other of said probe networks is connected to said nonground electrical source line.

19. The hazard prevention device as claimed by claim 17 wherein:

each said pair of said thermally actuated normally closed disconnect switches further comprises a pre-stressed contact spring having a free end; and

said fusible electrically conductive member holds said contact spring for each set of said contacts in a closed position to one of said contacts of each pair.