Method and apparatus for mounting parts to both sides of a main body such as an automobile body

• US 4,589,184 A
• Filed: 05/03/1985
• Issued: 05/20/1986
• Est. Priority Date: 12/19/1984
• Status: Expired due to Term

• Current Assignee: Daifuku Company Limited, Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Watanabe, Yoshitaka, Oda, Haruo, Sato, Toshihiko, Abe, Yasuaki, Asano, Kajio
• Primary Examiner(s): Goldberg, Howard N.
• Assistant Examiner(s): Wallace, Ronald S.
• Application Number:
  US06/730,340
• Time in Patent Office: 382 Days
• Field of Search: 29/33 K, 29/33 P, 29/407, 29/429, 29/430, 29/431, 29/469, 29/559, 29/700, 29/703, 29/705, 29/707, 29/709, 29/711, 29/712, 29/714, 29/791, 29/799 , 29/822, 29/823, 29/824, 29/DIG. 44, 198/341, 198/572, 198/575, 414/222, 414/225, 414/750, 414/752, 414/786, 901/6, 901/7, 901/8, 901/43, 901/50
• US Class Current: 29/430
• CPC Class Codes: B25J 9/0093 co-operating with conveyor means
• CPC Class Codes: B62D 65/06 the sub-units or components being doors, windows, openable roofs, lids, bonnets, or weather strips or seals therefor assembling sealing arrangements with vehicle parts, e.g. doors, windows B60J10/45
• CPC Class Codes: Y10S 29/044 Vacuum
• CPC Class Codes: Y10T 29/49829 Advancing work to successive stations [i.e., assembly line]
• CPC Class Codes: Y10T 29/49831 Advancing station
• CPC Class Codes: Y10T 29/49998 Work holding
• CPC Class Codes: Y10T 29/5191 Assembly
• CPC Class Codes: Y10T 29/5196 Multiple station with conveyor
• CPC Class Codes: Y10T 29/53052 including position sensor
• CPC Class Codes: Y10T 29/53061 Responsive to work or work-related machine element
• CPC Class Codes: Y10T 29/534 Multiple station assembly or disassembly apparatus
• CPC Class Codes: Y10T 29/53435 including assembly pallet
• CPC Class Codes: Y10T 29/53548 and work carrying vehicle

Abstract

A method of mounting parts to both sides of a main body characterized by moving a carriage at a predetermined speed along a specified path of transport with the main body placed on the carriage; moving a pair of movable tables in synchronism with the carriage in the same direction as the movement thereof, the movable tables being disposed at opposite sides of the transport path and each carrying at least one robot and an assembling device; causing the movable tables to support the main body during the synchronized movement; setting a part held by the robot in a specified position on the main body; attaching the part to the main body by the assembling device; and thereafter delivering the main body from the movable tables onto the carriage. Since the carriage is moved during the assembly of parts, this method assures the assembly line of a high-speed operation.

Claims

1. A method of mounting parts to both sides of a main body characterized by moving a carriage at a predetermined speed along a specified path of transport with the main body placed on the carriage;

moving a pair of movable tables in synchronism with the carriage in the same direction as the movement thereof, the movable tables being disposed at opposite sides of the transport path and each carrying at least one robot and an assembling device;

causing the movable tables to support the main body during the synchronized movement;

setting a part held by the robot in a specified position on the main body;

attaching the part to the main body by the assembling device; and

thereafter delivering the main body from the movable tables onto the carriage.

2. A method as defined in claim 1 wherein the speed of movement of the carriage and the speed of movement of each movable table are individually detected and fed to a controller, and the controller individually controls servomotors as drive means for the movable tables based on the difference between the speed of movement of the carriage and the speed of movement of each movable table to move the movable tables in synchronism with the carriage.

3. A method as defined in claim 2 wherein the speed of movement of the carriage is detected by a pulse generator coupled to drive means for the carriage, and the speed of movement of each movable table is detected by a pulse generator coupled to the servomotor for the table.

4. A method as defined in claim 1 wherein the main body has at least one opening at each side thereof, and the clearance between the opening defining inner edge and the outer edge of the part is detected by a sensor when the part held by the robot is positioned close to the opening, the detected value being fed to a controller for the controller to compare the detected value with a predetermined reference value, to correct the position of the part relative to the opening by controlling the robot in accordance with the difference and to thereafter set the part in the opening.

5. A method as defined in claim 1 wherein the movable tables are provided with a pair of centering devices each having an element engageable with a side portion of the main body by projecting toward the transport path, and the amount the element moves before the main body is completely centered is given to a controller for the controller to give the robot and the assembling device an operation instruction based on the amount of movement.

6. A method of mounting parts to both sides of a main body characterized by moving a carriage at a predetermined speed along a specified path of transport with the main body placed on the carriage;

moving a pair of movable tables in synchronism with the carriage in the same direction as the movement thereof, the movable tables being disposed at opposite sides of the transport path and each carrying at least one robot and an assembling device;

causing the movable table to support the main body during synchronized movement;

setting a first part held by the robot in a first specified position on the main body during the synchronized movement;

attaching the first part to the main body by the assembling device;

thereafter stopping the two movable tables and the carriage at the same time;

causing the robot to hold a second part during the stopping;

causing the two movable tables and the carriage to run again in synchronism, thereafter causing the robot to set the second part in a second specified position on the main body and attaching the second part to the main body by the assembling device; and

subsequently delivering the main body from the movable tables onto the carriage.

7. An apparatus for mounting parts to both sides of main bodies comprising a carriage for placing the main body thereon;

first drive means for moving the carriage along a specified path of transport;

a pair of movable tables disposed on opposite sides of the transport path and movable in parallel therewith;

second and third drive means for driving the two movable tables;

part supplying means for transporting a plurality of parts in a direction parallel to the transport path;

a controller coupled to each of the first, the second, and the third drive means, for causing the carriage and the two movable tables to run in synchronism;

a body receiving device mounted on each movable table for transferring the main body from the carriage onto the movable table and causing the movable table to support the transferred main body thereon during the synchronized running;

at least one robot mounted on each movable table for receiving the part from the part supplying means and setting the part in a specified position on the main body in accordance with an operation instruction from the controller; and

at least one assembling device mounted on each mcvable table for attaching the part set on the main body to the main body in response to an operation instruction from the controller.

8. An apparatus as defined in claim 7 wherein the part supplying means comprises a trolley assembly having a part supporter and guidable by a trolley guide rail in parallel with the body transport path, a trolley drive means for moving the trolley assembly along the guide rail through a mechanism for releasably engaging the trolley assembly, and a stopping-correcting device disposed at least at one specified location on the path of transport of parts, the stopping-correcting device comprising a movable beam reciprocatingly movable by reciprocation drive means and parallel to the guide rail, stopper means mounted on the movable beam to act on the engaging mechanism to release the trolley assembly, and clamp means mounted on the movable beam for gripping a portion of the trolley assembly.

9. An apparatus as defined in claim 8 which further comprises a part type sensor for detecting the type of the part transported by the part supplying means and feeding the detected value to the controller, the controller being operable to control the amount of movement of the movable beam by the reciprocation drive means in accordance with the detected value.

10. An apparatus as defined in claim 7 which further comprises a body type sensor disposed at a specified location on each side of the body transport path for detecting the type of the main body and feeding the detected value to the controller.

11. An apparatus as defined in claim 7 wherein the robot has a mount frame, and hook arms provided on a plurality of lower end portions of the mount frame are pivotally movable by moving means and have a receiving face engageable with the lower end of the corresponding part, the mount frame being provided with a plurality of suction members for holding the outer surface of the part as attracted thereto.

12. An apparatus as defined in claim 11 wherein each of the suction members is a vacuum cup.

13. An apparatus as defined in claim 7 wherein the body receiving device on each movable table comprises a lift beam vertically movable by lift means, a pair of seat assemblies mounted on opposite ends of the lift beam, and a pair of centering assemblies mounted on the lift beam and positioned adjacent to the seat assemblies.

14. An apparatus as defined in claim 13 wherein each of the seat assemblies comprises a base plate fixed to the lift beam, a first slide plate slidable on the base plate in a direction perpendicular to the body transport path and biased by a spring toward a specified position relative to the base plate, a second slide plate slidable on the first slide plate in a direction parallel to the body transport path and biased by a spring toward a specified position relative to the first slide plate, and a receiving plate rotatable on the second slide plate about a vertical axis.

15. An apparatus as defined in claim 13 wherein each of the centering assemblies comprises a movable member movable by drive means in a direction perpendicular to the body transport path, and a pusher mounted on the movable member and engageable with a side portion of the main body.