Method and apparatus for the continuous production of high-molecular polymers

• US 4,591,487 A
• Filed: 08/10/1983
• Issued: 05/27/1986
• Est. Priority Date: 08/13/1980
• Status: Expired due to Term

• Current Assignee: Rudolf P. Fritsch
• Original Assignee: Rudolf P. Fritsch
• Inventors: Fritsch, Rudolf P.
• Primary Examiner(s): Marcus, Michael S.
• Application Number:
  US06/522,047
• Time in Patent Office: 1,021 Days
• Field of Search: 422/131, 422/135, 422/137, 422/138, 422/225, 422/229, 422/134, 366/83, 425/204, 159/2 E, 55/191
• US Class Current: 422/134
• CPC Class Codes: B01J 19/20 in the form of helices, e.g. screw reactors
• CPC Class Codes: B29B 7/481 provided with paddles, gears or discs B29B7/482 takes precedence
• CPC Class Codes: B29B 7/485 with three or more shafts provided with screws
• CPC Class Codes: B29B 7/845 Venting, degassing or removing evaporated components in devices with rotary stirrers
• CPC Class Codes: B29B 7/86 for working at sub- or superatmospheric pressure B01F33/70 takes precedence
• CPC Class Codes: B29C 48/03 characterised by the shape of the extruded material at extrusion
• CPC Class Codes: B29C 48/43 Ring extruders
• CPC Class Codes: B29C 48/435 Sub-screws
• CPC Class Codes: B29C 48/76 Venting , drying means; Degassing means

Abstract

Apparatus for the continuous production of high molecular polymers in which a plurality of parallel screw shafts coupled together for rotary movement in the same direction within a casing are partially disposed in trough-like recesses in the casing wall and enclose a devolatilization chamber having an opening for connection to a vacuum and forming an extrusion unit with the casing and in which the shafts carry spaced noncircular kneading disks oriented in staggered relationship on the shaft axes with the disks of adjacent shafts meshing to scrape the substance to be treated from each other.

Claims

1. Apparatus for the continuous production and devolatilization of high molecular polymers from a substance, said apparatus comprising a casing, a plurality of parallel feeding shafts, means mounting said shafts for rotation in said casing, each of said shafts having at least one screw shaft section and one kneading section, a plurality of kneading disks in each of said kneading sections, the disks of each plurality of being disposed in tandem along the axis of the associated shaft, said disks having a noncircular outline around the associated shaft axis and being relatively angularly oriented in staggered relationship with reference to the associated shaft axis for feeding said substance, said screw shaft section being disposed downstream of said kneading section, said screw shaft section cooperating with said casing to form an extrusion unit, the kneading disks of adjacent shafts meshing with each other to scrape off the substance to be treated from each other, and a devolatilization chamber within said casing adjacent the kneading sections of said shafts, said devolatilization chamber having an opening for connection to a vacuum source, characterized in that the kneading disks of each of said shafts mesh with the kneading disks of two adjacent shafts to enclose said devolatilization chamber, and that means are provided for coupling said shafts to each other for rotary movement in the same direction.

2. Apparatus according to claim 1, characterized in that the area of the free front surfaces of the kneadings discs (16a'"'"') is many times the surface area of the inside of the casing.

3. Apparatus according to claim 1, characterized in that several feeding passages (40) are provided for the substance to be treated, the number of said passages being at least equal to the number of the shafts (16).

4. Apparatus according to claim 1, characterized in that the shafts (16) are vertically disposed.

5. Apparatus according to claim 1, characterized in that a clearance of not more than approx. 0.3 mm is provided between the surfaces moving relative to each other and wetted with the substance to be treated.

6. Apparatus according to claim 1 characterized in that the casing (26, 10, 12, 14, 28) has several devolatilization chambers (20, 22, 24) disposed one after the other, said chambers being separated from each other by partitions (30), each having a passage (60) for each shaft (16) located on the upstream side of the partition, a feed pressure, serving to separate the devolatilization chambers in terms of pressure, being produceable in front of the passage by means of the screw shaft section (16b) upstream of each partition, drain means (34, 34b) for each devolatilization chamber (20, 22, 24) and means for creating an increasing vacuum from one devolatilization chamber to the next chamber located downstream of the preceding chamber.

7. Apparatus according to claim 6, characterized in that the shafts (16) extend through the passages (60) of at least one of the partitions (30) and form with the passage wall a ring slot (62) filled with the substance to be treated so that in this ring slot the substance to be treated serves to bear and lubricate the shafts.