Apparatus for sealably encapsulating articles

• US 4,592,721 A
• Filed: 10/15/1984
• Issued: 06/03/1986
• Est. Priority Date: 09/23/1982
• Status: Expired due to Fees

• Current Assignee: Northern Telecom Limited (Nortel Networks Corporation)
• Original Assignee: Northern Telecom Limited (Nortel Networks Corporation)
• Inventors: Huszarik, Fred A., Charlebois, Leonard J., Mariani, Renato
• Primary Examiner(s): Woo, Jay H.
• Assistant Examiner(s): Fortenberry, J.
• Application Number:
  US06/660,821
• Time in Patent Office: 596 Days
• Field of Search: 425/129 R, 425/376 R, 425/558, 425/561, 425/318, 222/146.5, 222/183, 222/389, 141/2, 156/48, 156/49
• US Class Current: 425/558
• CPC Class Codes: B29B 13/022 Melting the material to be shaped
• CPC Class Codes: B29C 45/036 Injection pistols
• CPC Class Codes: B29C 45/14 incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles B29C45/1671 takes precedence
• CPC Class Codes: B29C 70/72 Encapsulating inserts having non-encapsulated projections, e.g. extremities or terminal portions of electrical components B29C70/742 takes precedence
• CPC Class Codes: H02G 1/145 Moulds

Abstract

A method of sealably encapsulating an article by using, in combination, a plastics heating and pressurizing device and a manually portable accumulator. The device has a chamber to contain plastics material and heat it into a molten state. There is a releasable coupling means to assemble the device and container together to interconnect the chamber with a reservoir inside the accumulator for transfer of the molten plastic material into the reservoir. The accumulator has means for forcing the molten material from the reservoir into a mold cavity when the accumulator has been manually transferred from the device to a mold.

Claims

1. Apparatus for sealably encapsulating an article comprising:

a plastics heating and pressurizing device defining a chamber to contain plastics material and comprising means to heat the material into a molten flowable state and for forcing the molten material from an outlet of the chamber; and

a manually portable accumulator defining a reservoir with an inlet;

the heating and pressurizing device and the accumulator having releasable coupling means to assembly them together with the inlet to the reservoir aligned with the outlet from the chamber to interconnect the chamber and reservoir and allow for transfer of molten and flowable plastics material from the chamber to the reservoir;

and the accumulator also having means to retain the plastics material in a molten flowable condition when in the reservoir, and means for forcing the material from the reservoir to fill a mould cavity during a sealing operation, after the accumulator has been manually transferred from the heating and pressurizing device, said forcing means actuable to fill a cavity at a sufficiently fast rate to ensure that, during filling, blocking of the flow passages to the cavity with hardening material does not occur.

2. Apparatus according to claim 1 wherein the reservoir is cylindrical with the inlet at one end and the means for forcing the material from the reservoir comprises a piston movable along the reservoir and means to urge the piston towards the inlet end of the reservoir.

3. Apparatus according to claim 2 wherein the means to urge the piston comprises an operating handle which is retainable in a fixed position for purposes of carrying the accumulator, and is releasable from the fixed position for operation to cause movement of the piston.

4. Apparatus according to claim 2 wherein the piston has a frustoconical head and the inlet end of the reservoir is of frustoconical shape complementary to the head.

5. Apparatus according to claim 2 wherein the piston is movable along the reservoir to force out the molten material at a pressure below 100 lbs/square inch.

6. Apparatus according to claim 1 wherein the means to retain the plastics material in molten flowable and homogeneous condition comprises a heating means surrounding the reservoir and a heat insulation material surrounding the heating means.

7. Apparatus according to claim 1 wherein the assembly means comprises a bayonet fitting, part of which is provided upon the device and another part upon the accumulator.

8. Apparatus according to claim 2 wherein the means to urge the piston comprises a screw, screw-threadedly movable into and out of the cylinder and behind the screw.

9. Apparatus according to claim 8 wherein the screw during movement in one direction abuts against the piston to urge it towards the inlet end of the reservoir, the screw and piston being unattached together also being movable in the opposite direction and away from the piston.