Ultrasonic object detector

• US 4,596,006 A
• Filed: 03/16/1984
• Issued: 06/17/1986
• Est. Priority Date: 03/16/1984
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Eder, Kenneth C.
• Primary Examiner(s): Tarcza, Thomas H.
• Assistant Examiner(s): Pihulic, Daniel T.
• Application Number:
  US06/590,315
• Time in Patent Office: 823 Days
• Field of Search: 367/87, 367/99, 367/113, 367/114, 367/151, 367/93, 73/614-616, 310/335
• US Class Current: 367/87
• CPC Class Codes: G01K 11/20 using thermoluminescent materials G01K11/32 takes precedence
• CPC Class Codes: G01V 1/001 Acoustic presence detection

Abstract

A single transducer ultrasonic target detector and detection method are disclosed which provide for detection down to substantially zero distance from the detector housing envelope with an electroacoustic transducer subject to unavoidable ringing following emission of a burst of acoustic energy. The housing is configured with a retroreflecting surface proximate the transducer so that acoustic energy reflected from the target is repeatedly reflected back toward the target until the ringing has subsided sufficiently to permit reception of the reflected acoustic energy by the transducer.

Claims

1. An ultrasonic sensor comprising:

an electroacoustic transducer adapted to alternately emit a burst of acoustic energy along an axis in a first direction in response to a corresponding electrical drive signal and convert the portion of the burst of acoustic energy reflected back from a remote target to a corresponding electrical signal, said transducer being subject to unavoidable ringing for a time interval after each emission of a burst of acoustic energy, the ringing interval establishing a minimum range for direct target direction, said transducer being responsive to acoustic energy received from the target after the end of the ringing interval to produce a target detection signal; and

a housing supporting said electroacoustic transducer and including retroreflector means proximate said transducer adapted to reflect acoustic energy in the first direction, whereby acoustic energy reflected from the target continues to be reflected between the retroreflector and the target for an interval longer than the ringing interval to enable said transducer to produce a detection signal for targets at less than the minimum range for direct detection.

2. The ultrasonic sensor of claim 1 wherein said rectroreflector means comprises a reflective surface configured as a spherical section having its center of curvature substantially on the axis of said electroacoustic transducer.

3. The ultrasonic sensor of claim 2 wherein the center of curvature of the reflective surface is located at a distance approximately two-thirds the minimum direct target detection range from said electroacoustic transducer.

4. The ultrasonic sensor of claim 3 further including:

transmit/receive circuitry connected to said electroacoustic transducer and operable to periodically cause said transducer to emit a burst of acoustic energy and to receive signals from said transducer resulting from reception of reflections of the emitted acoustic energy, said transmit/receive circuitry including a receiver circuit whose gain is controllable and gain control means for reducing the gain of said receiver circuit during each emission of a burst of acoustic energy by said transducer and for an interval of time thereafter at least as long as the ringing interval.

5. The electroacoustic transducer of claim 4 wherein:

said transmit/receive circuitry includes a transmitter circuit which periodically supplies an electrical drive signal to said electroacoustic transducer for causing it to emit a burst of acoustic energy;

said receiver circuit has a gain control terminal; and

said gain control means includes a gain control circuit connected to said transmitter circuit and the gain control terminal of said receiver circuit for supplying a gain control signal coordinated with the drive signal and functioning to substantially reduce the gain of said receiver circuit at least for the duration of the drive signal and the ringing interval.

6. The ultrasonic sensor of claim 5 wherein said housing includes a head in which said electroacoustic transducer is supported and a body containing said transmit/receive circuitry.

7. The ultrasonic sensor of claim 6 wherein said head is detachable from said body.

8. The ultrasonic sensor of claim 1 further including:

transmit/receive circuitry connected to said electroacoustic transducer and operable to periodically cause said transducer to emit a burst of acoustic energy and to receive signals from said transducer resulting from reception of reflections of the emitted acoustic energy, said transmit/receive circuitry including a receiver circuit whose gain is controllable and gain control means for reducing the gain of said receiver circuit during each emission of a burst of acoustic energy by said transducer and for an interval of time thereafter at least as long as the ringing interval.

9. The electroacoustic transducer of claim 8 wherein:

said transmit/receive circuitry includes a transmitter circuit which periodically supplies an electrical drive signal to said electroacoustic transducer for causing it to emit a burst of acoustic energy;

said receiver circuit has a gain control terminal; and

said gain control means includes a gain control circuit connected to said transmitter circuit and the gain control terminal of said receiver circuit for supplying a gain control signal coordinated with the drive signal and functioning to substantially reduce the gain of said receiver circuit at least for the duration of the drive signal and the ringing interval.

10. A single transducer ultrasonic target detector comprising:

a housing body;

a head on said housing body, said head including retroreflector means adapted to reflect acoustic energy impinging thereon from a direction along an axis substantially back along the axis, said housing body and said head defining a housing envelope;

an electroacoustic transducer mounted in said head proximate said retroreflector means, said transducer being positioned to transmit and receive acoustic energy along the axis; and

transmit/receive circuitry connected to said electroacoustic transducer, said transmit/receive circuitry being adapted to alternately cause said electroacoustic transducer to transmit a burst of acoustic energy and receive electrical signals resulting from receipt by said electroacoustic transducer of reflections of the burst of acoustic energy from a target, said transducer being subject to unavoidable ringing for a ringing interval after each transmission of a burst of acoustic energy, whereby the presence of a target within a minimum distance from the housing envelope cannot be directly detected, but can be indirectly detected as a result of sustained reflection of acoustic energy between the target and said retroreflector means for a time interval substantially as long as the ringing interval of said transducer.

11. The ultrasonic target detector of claim 10 wherein said retroreflector means comprises a reflective surface configured as a spherical section having its center of curvature substantially on the axis.

12. The ultrasonic target detector of claim 11 wherein the center of curvature of the reflective surface is located at a distance from said electroacoustic transducer equal to approximately two-thirds the travel distance of acoustic energy during one-half the ringing interval.

13. The ultrasonic target detector of claim 12 wherein said transmit/receive circuitry includes:

a receiver circuit whose gain is controllable; and

gain control means for reducing the gain of said receiver circuit during each transmission of a burst of acoustic energy by said electroacoustic transducer and for a time interval thereafter at least as long as the ringing interval.

14. The ultrasonic target detector of claim 13 wherein:

said transmit/receive circuitry includes a transmitter circuit which periodically supplies an electrical drive signal to said electroacoustic transducer for causing it to transmit a burst of acoustic energy;

said receiver circuit has a gain control terminal; and

said gain control means includes a gain control circuit connected to said transmitter circuit and the gain control terminal of said receiver circuit for supplying a gain control signal coordinated with the drive signal and functioning to substantially reduce the gain of said receiver circuit for at least the duration of the drive signal and the ringing interval.

15. An ultrasonic sensor comprising:

an electroacoustic transducer adapted to project acoustic energy along an axis in a first direction when driven by an electrical signal and to produce an electrical signal when receiving acoustic energy, the damping characteristics of said electroacoustic transducer unavoidably being such that it continues to mechanically resonate for a time interval after cessation of an electrical drive signal, the resonating interval establishing a minimum range for direct target detection, said transducer being responsive to acoustic energy received after the end of the resonating interval to produce a target detection signal; and

a housing supporting said electroacoustic transducer and including rectroreflector means proximate said electroacoustic transducer adapted to reflect acoustic energy in the first direction, at least a portion of acoustic energy reflected from a target being reflected by said rectroreflector back toward the target to sustain reflections for an interval longer than the resonating interval to permit detection of targets at less than the minimum range for direct detection.

16. The ultrasonic sensor of claim 15 wherein said retroreflector means comprises a reflective surface configured as a spherical section having its center of curvature substantially on the axis of said electroacoustic transducer.

17. The ultrasonic sensor of claim 16 wherein the center of curvature of the reflective surface is located at a distance from said electroacoustic transducer equal to approximately two-thirds the minimum direct target detection range.

18. A method for detecting the presence of a target with an ultrasonic sensor having a single electroacoustic transducer where the target is closer to the transducer than a minimum direct detection range limit arising from unavoidable ringing of the transducer for a time interval following transmission of a burst of acoustic energy, the method comprising the steps of:

transmitting a burst of acoustic energy from the transducer toward the target;

repeatedly reflecting at least a portion of the acoustic energy reflected from the target back toward the target; and

detecting acoustic energy reflected from the target by means of the transducer after the ringing interval has passed.

19. The method of claim 18 wherein the step of repeatedly reflecting at least a portion of the acoustic energy is performed by a reflecting surface surrounding the electroacoustic transducer.

20. The method of claim 19 wherein the reflecting surface is configured as a spherical section having its center of curvature centered in the transducer beam pattern at a distance from transducer equal to approximately two-thirds the minimum direct direction range limit.