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Method and apparatus for selective scrap metal collections

  • US 4,597,487 A
  • Filed: 07/28/1983
  • Issued: 07/01/1986
  • Est. Priority Date: 07/28/1983
  • Status: Expired due to Fees
First Claim
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1. A can collection apparatus for collecting aluminum cans from an assortment of trash, including tin-plated steel cans, plastics, paper items, glass, and the like, and for compensating the depositor of the aluminum cans based on the weight of the aluminum cans so deposited, said can collection apparatus comprising:

  • start means responsive to actuation by a depositor for initiating the system and starting all conveyor motors;

    input conveyor means for transporting said assortment of trash from a first input conveyor station to a second input conveyor station;

    input hopper means for receiving the deposited assortment of trash placed therein by a depositor, and for depositing same onto the first input conveyor station of said input conveyor means;

    magnetic separator means proximate said second input conveyor station for separating out ferrous metal, including tin-plated steel cans, from said assortment of trash and dropping said ferrous metal into a steel can receptacle;

    separator means including a separator conveyor means for transporting a non-ferrous assortment of trash from a first separator conveyor station to a second separator conveyor station, said first separator conveyor station having a separator input;

    said second input conveyor station discharging said non-ferrous assortment of trash into the input of said separator means;

    heavys detection means operatively disposed within the input of said separator means, and including an impact platform means for determining the weight of each of the items of said assortment of trash as they fall from said second input conveyor station onto said impact platform means as a function of the displacement of said impact platform means, said heavys detection means discharging all of said non-ferrous assortment of trash into the first separation conveyor station;

    a digital metal detector means for separating out non-ferrous metal, such as aluminum cans, from the remaining assortment of trash, said second metal detection means including means for generating a transaction complete signal if no aluminum cans are detected for a pre-determined period of time indicating that the depositor is done placing said assortment of trash into the input hopper means;

    means responsive to the detection of heavys and to the detection of non-ferrous metals such as aluminum cans for dropping heavys and non-metals, such as plastics, paper items, glass, and the like, into a non-metal and heavys receptacle;

    weighing means including a weighing bucket whose weight is initially zeroed for weighing the crushed aluminum cans deposited therein on a continuous basis, means for sensing when the weight bucket is full and generating a full signal in response thereto, means responsive to at least one of said full signal and said transaction complete signal for initiating a cycle pause, taking a final weight reading, and activating a door dump solenoid to open the bucket door and drop the contents thereof, and means for reclosing the door and ending the cycle pause to begin weighing again;

    crusher means receiving aluminum cans from the second separator conveyor station of said separator means for crushing said cans and emptying the crushed aluminum cans into said weight bucket, said crusher means being responsive to said cycle pause for shutting off for permitting incoming aluminum cans to be stored at the input thereof until crushing resumes when the cycle pause is ended, said crusher means further including detector means operatively disposed at the input thereof for generating a full alarm signal if too many aluminum cans accumulate at the crusher input;

    a storage bin conveyor means for transporting crushed aluminum cans from a first storage bin conveyor station to a second storage bin conveyor station;

    said input conveyor means, said separator conveyor means and said storage bin conveyor means operating on a continuous basis from the time a depositor activates the start means and begins placing said assortment of trash into the input hopper means until the cycle is complete and a transaction complete signal is received, said conveyors being responsive to various alarm signals indicative of a need to stop the conveyors for shutting down the continuous mode of operation until the alarm condition is cleared;

    lateral transfer means operatively disposed proximate the output of said weight bucket for receiving crushed aluminum cans dumped from said weight bucket and transferring the said crushed aluminum cans to said first storage bin conveyor station;

    a storage bin means operably disposed proximate the second storage bin conveyor station for transferring the conveyed crushed aluminum cans to said storage bin for temporary storage therein;

    coin dispenser means responsive to control signals for dispensing compensation to the depositor in accordance with the measured weight of aluminum cans deposited, said coin dispensing means including means for detecting a coin jam and an out-of-coins condition and for generating an out-of-money alarm signal in response thereto, said coin dispenser means being responsive to control signals for periodically dispensing the highest valued coin therein each time a weight of crushed aluminum cans corresponding thereto is weighed, and for dispensing the remaining coins to provide compensation to the nearest one cent whenever a pause cycle occurs indicating that the weighing bucket is full or when the transaction is complete;

    display means operably disposed to the depositor of aluminum cans for displaying thereto alarm conditions, an out-of-order condition, a separate out-of-money light, a continuous display of weight in some even integral amount, a continuous display of compensation calculated in the largest denomination coin present in the dispenser means, and for dispensing said coin for each weight unit corresponding thereto, and for displaying the full total weight to the nearest tenth and hundredth of a pound and the final total compensation to the nearest cent when the weighing bucket is full and when the transaction is complete;

    microprocessor-based control means responsive to alarm signals, weight readings, start signal, compensation rate, time delays, and monitored status information for generating various control signals for controlling the operation of the present signal, said control means rechecking alarm conditions at periodic intervals for restoring system operation if the problem has been solved.

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