Rotary notcher for a joined metallic strip

• US 4,597,521 A
• Filed: 02/20/1985
• Issued: 07/01/1986
• Est. Priority Date: 02/20/1985
• Status: Expired due to Fees

• Current Assignee: Wean United, Inc.
• Original Assignee: Wean United, Inc.
• Inventors: Wilson, Richard F.
• Primary Examiner(s): Lin, Kuang Y.
• Application Number:
  US06/703,580
• Time in Patent Office: 496 Days
• Field of Search: 228/159-163, 228/170, 228/171, 83/303, 83/295, 83/298, 83/345, 83/333, 83/692, 83/671
• US Class Current: 228/160
• CPC Class Codes: B21B 15/0007 Cutting or shearing the product
• CPC Class Codes: B21B 15/0085 Joining ends of material to continuous strip, bar or sheet
• CPC Class Codes: B26D 3/14 Forming notches in marginal portion of work by cutting by punching B26F1/12
• CPC Class Codes: Y10T 83/4682 With means controlling flying speed dependent on work speed
• CPC Class Codes: Y10T 83/4705 Plural separately mounted flying cutters
• CPC Class Codes: Y10T 83/4801 With undulant cutting edge [e.g., "pinking" tool]
• CPC Class Codes: Y10T 83/4836 With radial overlap of the cutting members

Abstract

A rotary notcher is used in a continuous strip processing line for metallic strip to cut out side or edge portions of the joined strips in the welded area. When an arc welder is used, welding may be done only in the center area of the seam remote from where the notching occurs. The rotary notcher is activated in a time relationship with the welding process to notch along the joined seam. The notcher comprises two opposed housings along longitudinal edges of the strip for cantileverly supporting a cooperative pair of rotatable knife drums each having cooperative arcuate surfaces upon which an arcuate knife is mounted, and cooperative flat sections for allowing the strip to travel therebetween without hitting against the drums. The knife has a continuous gradual slope with a desired depth formed between the two extremes of the edge of the knife to effect a smooth continuous cut.

Claims

1. An apparatus for shearing and removing a predetermined portion of material along at its one longitudinal edge upon its path of travel, comprising:

drum means comprising at least two spaced-apart cooperative and rotatable drums, each having an axis of rotation and each located opposite said one longitudinal edge of said material,

means for mounting said drums transversely relative to said material in a manner their axis is in alignment relative to each other in a vertical plane and for retaining said drums in a shearing and non-shearing relationship with said material,

said drums having cooperative arcuate surface areas and cooperative flat surface areas,

arcuate knife means mounted around said arcuate surface area of said drum forming a continuous predetermined radius and extending across said arcuate surface which begins and ends at opposite locations relative to said flat surface area thereof to give a predetermined edge cut having a slope between the beginning and end of the edge cut that will be a continuous radius and of a desired length and depth, and

means for synchronously rotating said drum means in relation to the speed of said material, including means for controlling the rotation of said drum means constructed in a manner so that in said inoperative mode said flat surface areas of said two drums oppose and are fixedly held adjacent each other so as not to be contacted by said travelling material, and in an operative mode said two drums commence to rotate in opposite directions but in the same direction of the travel of the material to bring said arcuate knife means on said each drum together in a cooperative contacting relationship with said material to effect said shearing and removing of said predetermined portion in said material.

2. An apparatus according to claim 1, wherein said material has an opposed longitudinal edge transversely spaced from said at least one longitudinal edge, and

wherein said drum means further comprises at least two spaced apart cooperative and rotatable drums, each having an axis of rotation and each located opposite sides of said opposed longitudinal edge of said material and located opposite said drum means associated with said one longitudinal edge, and further constructed and arranged relative to said material to perform a said predetermined cut edge along said opposed longitudinal edge upon an operative mode thereof.

3. An apparatus according to claim 2, wherein said means for controlling said drum means further includes means for effecting said operative mode for said drum means associated with said opposed longitudinal edge in a time relationship with said operative mode for said drum means associated with said at least one longitudinal edge.

4. An apparatus according to claim 1 or 3, wherein said two cooperative drums are cantileverly mounted and further comprising:

means for adjusting said drum means transversely relative to said edges of said material to vary said desired depth of said predetermined edge cut.

5. In an arrangement for an apparatus according to claim 1 or 3, wherein said metallic material are two strips transversely joined together by a welder in a continuous processing line, and having a welded seam area,

wherein said drum means are located downstream from said welder, and

wherein said controlling means for said drum means controls said commencement of said rotation of their said respective cooperative drums as said welded seam area of said joined strip starts its said passage between said each two pairs of cooperative drums of said drum means.

6. In an arrangement according to claim 5, wherein said welder is an arc welder and further comprising:

means for controlling said welding process of said joined strip constructed in a manner so that said welding only occurs in an area located away and inwardly along a seam of said joined strips where said predetermined edge cuts on said opposite edges of said strip are to be effected.

7. A method for shearing and removing a predetermined portion along at least one longitudinal edge of a travelling metallic material, the steps comprising:

locating drum means along said longitudinal edge which drum means has at least two spaced-apart cooperative and rotatable drums between which said edge of said material passes and having an axis of rotation,

mounting said drums which have cooperative arcuate surface areas and cooperative flat surface areas on said drums, transversely relative to said material in a manner their axis of rotation is in alignment relative to each other in a vertical plane and retaining said drums in a shearing and non-shearing relationship with said material,

mounting arcuate knife means on said arcuate surfaces of said drums such as to produce a predetermined edge cut having a slope between the beginning and end of the edge cut that will be a continuous radius and of a desired length and depth, and

synchronously rotating the drums in relation to the travelling material, including controlling the rotation of the drums such that in a non-shearing mode, the flat surface areas of the two cooperative drums oppose and are fixedly held in position adjacent each other so as not to be contacted by the material, and in a shearing mode, causing the two drums to commence rotating in opposite directions but in the same direction as the travel of the material to bring the arcuate knive means on the drums together in a cooperative contacting relationship with the material to effect shearing and removing of the predetermined portion of the travelling material.

8. A method according to claim 7, wherein drum means are located along a longitudinal edge transversely across from said one longitudinal edge, the steps further comprising:

controlling said drum means so as to effect its predetermined cutting action at approximately the same time along the edge of the travelling material across from and on opposite sides thereof.

9. A method according to claim 8, wherein said each pair of cooperative drums of said drum means are cantileverly mounted, and the steps further comprising:

adjusting said drum means transversely relative to the width of said material in accordance with the desired depth of the predetermined edge cut.

10. In a method according to claim 8, wherein in order to form the travelling material, the steps further comprising:

joining two strips together across their widths by a welder in a continuous processing line to produce a welded seam area,

locating the drum means downstream from the welder, and

as the welded seam area of the joined strip begins its passage between the two cooperative drums of each pair of drums, effecting said commencement of the rotation of each pair of drums to effect said predetermined cut along the welded seam area.

11. In a method according to claim 10, wherein said welder is an arc welder and the steps further comprising:

stationarily holding the two ends of the strips to be joined adjacent to each other in the arc welder,

controlling the welding process so as to weld only along an area centrally located along the seam line,

commencing the travel of the joined strip in the processing line, and

as said welded seam area approaches each pair of cooperative drums, starting the rotation of the drums so that said each predetermined edge cut is effected approximately up to where the welded area exists along the seam line across the width of the joined strips.