Transfer printing

• US 4,597,815 A
• Filed: 11/25/1981
• Issued: 07/01/1986
• Est. Priority Date: 11/29/1980
• Status: Expired due to Fees

• Current Assignee: Nissha Printing Company Limited (Nissha Co., Ltd.)
• Original Assignee: Nissha Printing Company Limited (Nissha Co., Ltd.)
• Inventors: Nakamura, Yuzo
• Primary Examiner(s): Hess, Bruce H.
• Application Number:
  US06/325,054
• Time in Patent Office: 1,679 Days
• Field of Search: 156/234, 156/235, 156/239, 156/240, 156/249, 156/277, 427/148, 428/200, 428/913, 428/914, 428/210, 428/484, 428/488.1, 428/488.4
• US Class Current: 156/235
• CPC Class Codes: B44C 1/1716 Decalcomanias provided with a particular decorative layer, e.g. specially adapted to allow the formation of a metallic or dyestuff layer on a substrate unsuitable for direct deposition
• CPC Class Codes: B44C 1/1725 using an intermediate support
• CPC Class Codes: Y10S 414/138 Wafers positioned vertically within cassette
• CPC Class Codes: Y10S 428/913 Material designed to be responsive to temperature, light, moisture
• CPC Class Codes: Y10S 428/914 Transfer or decalcomania
• CPC Class Codes: Y10T 428/24843 with heat sealable or heat releasable adhesive layer
• CPC Class Codes: Y10T 428/24926 including ceramic, glass, porcelain or quartz layer
• CPC Class Codes: Y10T 428/31801 Of wax or waxy material

Abstract

A transfer material comprising a substrate, a layer of thermoplastic material formed on said substrate and a design layer formed on said thermoplastic layer, said thermoplastic material being heat-sensitive and having such a characteristic that it is not tacky at room temperature but activated by heating to become tacky and remain so for a predetermined period of time after said heating is terminated. The transfer material may include another layer of wax-like material interposed between the thermoplastic layer and the substrate. A method and an apparatus for coloring an article by using the transfer material are also provided.

Claims

1. A method of coloring the surface of an object comprising a first step of providing a sheet of transfer material consisting essentially of a substrate, a layer of thermoplastic material formed on said substrate, and a design layer formed on said layer of thermoplastic material, said thermoplastic material being heat-sensitive and characterized in being non-tacky at room temperatures, further characterized by being activated upon being heated and remaining activated for a predetermined period of time after termination of said heating, solidifying to effect complete adhesion upon lapse of said predetermined period of time;

a second step of heating said sheet to a temperature at which said thermoplastic layer becomes tacky, and a third step of transferring said design layer from said sheet to the surface of said object;

said transferring step comprising pressing a transfer pad against said design layer of said sheet of transfer material so that said design layer and said thermoplastic layer are transferred to the surface of said pad, and then pressing said pad surface with said transferred layers thereon against the surface of said object so that said design and thermoplastic layers are transferred from said pad surface to said surface of said object.

2. The method of claim 1, wherein said thermoplastic layer of said sheet of transfer material is of a material decomposable when heated above the temperature at which said thermoplastic material is activated, and said design layer comprises an ink used for coloring ceramic ware.

3. The method of claim 2, wherein said object is of a heat-resistive material, and further including a fourth step of heating said object to a temperature at which said thermoplastic material is decomposed, thereby to remove the burned remnants from the surface of said object.

4. The method of claim 3, wherein said heat-resistive material is selected from the group consisting of glass, ceramic and metal.

5. The method of claim 4, wherein said object is a piece of glazed ceramic ware.

6. The method of claim 4, wherein said object is a piece of unglazed ceramic ware coated with glaze, and further including a fourth step of firing said piece of ceramic ware having a coating of glaze and said thermoplastic layer on said coating of glaze.

7. The method of claim 1, wherein said sheet of transfer material further includes a layer of wax-like material disposed between said substrate and said thermoplastic layer, said wax-like material having a softening point substantially equal to the temperature at which said thermoplastic material is activated.

8. The method of claim 1, wherein said sheet of transfer material further includes a coating layer protecting said design layer from distortion or damage.

9. The method of claim 1, wherein said second step of heating is conducted by placing said sheet of transfer material on a heating member.

10. The method of claim 1, wherein said second step of heating is conducted by bringing said transfer pad previously heated into contact with said sheet of transfer material.

11. The method of claim 1, wherein said transfer pad is of a resiliently deformable material and said object has a curved surface, against which said pad with said design and thermoplastic layers is pressed.