Cranial perforator

• US 4,600,006 A
• Filed: 01/31/1984
• Issued: 07/15/1986
• Est. Priority Date: 01/31/1984
• Status: Expired due to Term

• Current Assignee: John W. Baker
• Original Assignee: John W. Baker
• Inventors: Baker, John W.
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US06/575,571
• Time in Patent Office: 896 Days
• Field of Search: 128/305.1, 128/310, 408/139, 408/224, 408/225, 408/703
• US Class Current: 606/173
• CPC Class Codes: A61B 17/1695 Trepans or craniotomes, i.e. specially adapted for drilling thin bones such as the skull
• CPC Class Codes: A61B 2090/0814 Preventing re-use
• CPC Class Codes: B23B 2251/14 Configuration of the cutting part, i.e. the main cutting edges
• CPC Class Codes: B23B 51/00 Tools for drilling machines
• CPC Class Codes: B23B 51/009 Stepped drills
• CPC Class Codes: Y10T 408/70 Tool or tool-support with torque-applying clutch

Abstract

A new drill-type cranial perforator is disclosed of the type which comprises a front drill head assembly made up of a leading inner drill and a trailing outer drill, and a rear support and drive assembly adapted to enable both drills so long as the leading inner drill is encountering a resistive surface and to disable both drills when the leading inner drill stops encountering the resistive surface.

Claims

1. A drilling implement for drilling holes in bone structure comprising a drill head assembly and a drill head drive assembly;

said drill head assembly comprising a hollow outer drill member and an inner drill member coaxially disposed within said outer drill member;

said outer drill member comprising an outer end having a plurality of cutting flutes and an inner end having three circumferentially-spaced lips that extend in a plane at right angles to the longitudinal axis of said outer drill member, each of said lips having a drive surface extending in a plane that intersects the plane of said lips;

said inner drill member comprising an outer end having a plurality of cutting flutes and an inner end having (1) an end surface, (2) three circumferentially-extending, mutually-spaced lugs projecting from said end surface para11el to the center axis of said inner drill member, each of said lugs having a cam surface extending circumferentially and at an angle to the longitudinal axis of said inner drill member and disposed to engage one of said drive surfaces and thereby drive said outer drill member when said inner drill member is rotated in a first direction, and (3) a threaded center hole;

said drill head drive assembly comprising a drive member, a drill head/drill drive coupling member, a drive adaptor, and biasing means;

said drive member comprising an end surface extending transversely of its axis and interrupted by three recesses for receiving said three lugs, each of said recesses being defined in part by side surfaces extending in planes extending parallel to the center axis of said drive member;

said coupling member being screwed into said threaded center hole so that is and said inner drill member will rotate as a unit when said inner drill member is rotated in a said first direction;

said drive adaptor being connected to said drive member so that said drive adaptor and said drive member will rotate as a unit when said drive adaptor is rotated in said first direction; and

said biasing means being disposed so as to bias said coupling member and said inner drill member axially away from said drive adaptor;

said drill head assembly and said drill head drive assembly being arranged so that when said drive adaptor is rotated in said first direction, (a) so long as said inner drill member encounters a predetermined resistance to penetration, said lugs will remain engaged with said side surfaces and said inner drill member will cause said outer drill member to rotate with it as a unit with said drive adaptor, and (b) when said inner drill member no longer encounters said predetermined resistance to penetration, said cam surfaces will coact with said drive surfaces to force said inner drill member forward relative to said outer drill member and said drill head drive assembly sufficiently for said lugs and said side surfaces to be disengaged, whereby said inner and outer drill members will slip relative to said drive member as said drive adaptor is rotated in said first direction.

2. An improved drilling implement according to claim 1 wherein said adaptor has a tubular front section which surrounds said drive member and overlaps said inner end of said outer drill member.

3. An improved drilling implement according to claim 1 wherein said inner drill member has a plurality of shaped flutes with cutting edges, with each flute characterized by a plurality of prismatically disposed surfaces, a front cutting edge on the forward end of said each flute, and a longitudinally-extending cutting edge formed by the intersection of one of said prismatically disposed surfaces and the outer surface of said inner drill member, and further wherein said inner drill member comprises a three-sided pyramidal center point which projects forwardly of said front cutting edges, and a notch in each flute separating the said front cutting edge of said flute from said pyramidal center point.

4. An improved drilling implement according to claim 1 wherein said inner drill member has a plurality of shaped flutes, with each flute characterized by a plurality of prismatically disposed surfaces, a front cutting edge on the forward end of said each flute, and a longitudinal cutting edge formed by the intersection of one of said prismatically disposed surfaces and the outer surface of said inner drill member, and further wherein said one prismatically disposed surface is formed so that it is eccentric to the center axis of said inner drill member.

5. An improved drilling implement according to claim 4 wherein said inner drill member has front end surfaces terminating in said front cutting edges, and said outer drill member has matching flutes each having a front end surface terminating in a front cutting edge, and further wherein the front end surfaces of said inner and outer drill members are disposed at different angles to the longitudinal axis of said drilling implement.

6. An improved drilling implement for drilling holes in bone structure comprising:

a drill head assembly and a drill head drive assembly coupled to said drill head assembly so as to selectively cause said drill head assembly to be drivingly engaged by or disengaged from said drill head drive assembly;

said drill head assembly comprising an inner drill member, an outer drill member, and means for coupling said inner drill member to said drill head drive assembly;

said drive head drive assembly comprising a drive member, a coupling member, a drive adaptor, and a biasing means;

said inner drill member having a first end with shaped drilling flutes terminating in cutting edges, and a second end with a plurality of circumferentially spaced lugs projecting from said second end parallel to the axis of said inner drill member;

said lugs each having a cam surface extending in a plane that is inclined relative to the longitudinal axis of said inner drill member;

said outer drill member being hollow and rotatably surrounding said inner drill member, said outer drill member having a first end with shaped drilling flutes terminating in cutting edges, and a second end with a plurality of dogs and spaces between said dogs sized to permit said lugs to project between said dogs;

said dogs each having a bevelled surface in position to engage one of said cam surfaces and urge said inner drill member axially forward relative to said outer drill member and said drive member when said inner drill member is being rotated in a selected direction;

said drive member being hollow and having a limit surface extending transversely of the axis of rotation of said drilling implement, and a plurality of recesses in said limit surface for accommodating said lugs;

said coupling member extending through said drive member and being secured to said inner drill member, said coupling member being rotatable relative to said drive member and being capable of axial movement between a first limit position in which said lugs are disposed in said recesses and a second limit position in which said lugs are clear of said recesses;

said drive adaptor being secured to said drive member so as to cause said drive member to rotate with said drive adaptor; and

said biasing means being disposed between said drive adaptor and said coupling member so as to urge said coupling member to said second limit position, whereby (a) said drill head assembly will be free to rotate relative to said drive assembly if said inner drill member is not subjected to an axially-applied force directing it toward said drive adaptor and (b) said drill head assembly will be locked to said drive assembly for rotation therewith when said inner drill member is forced toward said drive adaptor far enough to place said coupling member in said first limit position.

7. An improved drilling implement according claim 6 wherein said inner and outer drill members each has three flutes.

8. An improved drilling implement according to claim 6 wherein said inner drill member is characterized by a plurality of shaped drilling flutes with cutting edges, each of said flutes having a plurality of prismatic surfaces, a front cutting edge on the forward end of each of said shaped drilling flutes, a pyramidal center point which projects forwardly of said front cutting edges, and a notch in each of said shaped drilling flutes separating said front cutting edges from said pyramidal center point.

9. An improved drilling implement according to claim 6 wherein said adaptor member is coupled to said drive member by a screw thread connection.

10. An improved drilling implement according to claim 6 wherein said lugs are formed with first surfaces extending parallel to the longitudinal axis of said drilling head and second surfaces extending at an acute angle to said axis, and said limit surface has selected edge surfaces defining the opposite sides of said recesses which extend parallel to said longitudinal axis, whereby when said first surfaces are engaged with said selected edge surfaces, said inner drill member will be driven by said drive member as said drive member is rotated in said first direction.

11. An improved drilling implement according to claim 6 wherein each of said lugs is bevelled on one end corner.

12. An improved drilling implement according to claim 6 wherein said drive member and said coupling member are separated and supported by at least one roller-type bearing member.

13. An improved drilling implement according to claim 12 wherein said inner drill member has three lugs and said drive member has three recesses for receiving said three lugs.

14. An improved drilling implement for drilling holes in bone structures comprising:

a drill head assembly and a drill head drive assembly coupled to said drill head assembly so as to selectively cause said drill head assembly to be drivingly engaged by or disengaged from said drill head drive assembly;

said drill head assembly comprising an inner drill member, an outer drill member, and means for coupling said inner drill member to said drill head drive assembly;

said drill head drive assembly comprising a drive member, a coupling member, a drive adaptor, a biasing means, and bearing means;

said inner drill member having a first end with shaped drilling flutes terminating in cutting edges, and a second end with circumferentially spaced lugs projecting from said second end parallel to the axis of said inner drill member;

said lugs each having a cam surface extending in a plane that is inclined relative to the longitudinal axis of said inner drill member;

said outer drill member hollow and rotatably surrounding said inner drill member, said outer drill member having a first end with shaped drilling flutes terminating in cutting edges, and a second end with dogs and spaces between said dogs sized to permit said lugs to project between said dogs;

said dogs each having a surface in position to engage one of said cam surfaces and urge said inner drill member axially forward relative to said outer drill member and said drive member when said inner drill member is being rotated in a selected direction;

said drive member being hollow and having a limit surface extending transversely of the axis of rotation of said drilling implement, and recesses in said limit surface for accommodating said lugs;

said coupling member extending through said drive member and being secured to said inner drill member, said coupling member being rotatable relative to said drive member and being capable of axial movement between a first limit position in which said lugs are disposed in said recesses and a second limit position in which said lugs are clear of said recesses;

said drive adaptor being secured to said drive member so as to cause said drive member to rotate with said drive adaptor;

said biasing means being disposed between said drive adaptor and said coupling member so as to urge said coupling member to said second limit position, whereby (a) said drill head assembly will be free to rotate relative to said drive assembly if said inner drill member is not subjected to an axially-applied force directing it toward said drive adaptor and (b) said drill head assembly will be locked to said drive assembly for rotation therewith when said inner drill member is forced toward said drive adaptor far enough to place said coupling member in said first limit position; and

said bearing means being disposed between said drive member and said coupling member so as to facilitate rotation of said drive member relative to said coupling member.

15. An improved drilling implement according to claim 14 further including sealing means between said drive member and said coupling member for preventing introduction of foreign matter into said bearing means.

16. An improved drilling implement according to claim 14 further including a mandrel connected to said drive adaptor, and further wherein said biasing means is a coiled spring having one end mounted on said mandrel.

17. A drilling implement for drilling holes in bone structures comprising a drill head assembly and a drill head drive assembly;

said drill head assembly comprising a hollow outer drill member and an inner drill member coaxially disposed within said outer drill member;

said outer drill member comprising an outer end having a plurality of cutting flutes and an inner end having a plurality of circumferentially-spaced lips that extend in a plane at right angles to the longitudinal axis of said outer drill, each of said lips having a drive surface extending in a plane that intersects the plane of said lips;

said inner drill member comprising an outer end having a plurality of cutting flutes and an inner end having (1) an end surface, (2) a plurality of mutually-spaced, circumferentially-extending lugs projecting from said end surface parallel to the longitudinal axis of said inner drill member, each of said lugs having a cam surface extending circumferentially and at an angle to the longitudinal axis of said inner drill member and disposed to engage one of said drive surfaces and thereby drive said outer drill member when said inner drill member is rotated in a first direction, and (3) a threaded center hole;

said flutes of said inner drill member having front end surfaces terminating in front cutting edges and said flutes of said outer drill member having front end surfaces terminating in front cutting edges, with said front end surfaces of said outer drill member being disposed at a shallower angle to the longitudinal axis of said drilling implement than said front end surface of said inner drill member, whereby said outer drill member will encounter greater resistance to cutting than said inner drill member;

said drill head drive assembly comprising a drive member, a drill head/drill drive coupling member, a drive adaptor, and biasing means;

said drive member comprising an end surface extending transversely of its axis and interrupted by a plurality of recesses for receiving said plurality of lugs, each of said recesses being defined in part by side surfaces extending in planes extending parallel to the center axis of said drive member;

said coupling member being screwed into said threaded center hole so that it and said inner drill member will rotate as a unit when said inner drill member is rotated in a said first direction;

said drive adaptor being connected to said drive member so that said drive adaptor and said drive member will rotate as a unit when said drive adaptor is rotated in said first direction; and

said biasing means being disposed so as to bias said coupling member and said inner drill member axially away from said drive adaptor;

said drill head assembly and said drive assembly being arranged so that when said drive adaptor is rotated in said first direction, (a) so long as said inner drill member encounters a predetermined resistance to penetration, said lugs will remain engaged with said side surfaces and said inner drill member will cause said outer drill member to rotate with it as a unit with said drive adaptor, and (b) when said inner drill member no longer encounters said predetermined resistance to penetration, said cam surfaces will coact with said drive surfaces to force said inner drill member forward relative to said outer drill member and said drill head drive assembly sufficiently for said lugs and said side surface to be disengaged, whereby said inner and outer drill members will slip relative to-said drive member as said drive adaptor is rotated in said first direction.

18. A drilling implement for drilling holes in bone structures comprising a drill head assembly and a drill head drive assembly;

said drill head assembly comprising a hollow outer drill member and an inner drill member coaxially disposed within said outer drill member;

said outer drill member comprising an outer end having a plurality of cutting flutes and an inner end having three circumferentially-spaced lips that extend in a plane at right angles to the longitudinal axis of said outer drill, each of said lips having a drive surface extending in a plane that intersects the plane of said lips and said longitudinal axis;

said inner drill member comprising an outer end having a plurality of cutting flutes and an inner end having (1) an end surface, (2) three mutually-spaced, circumferentially-extending lugs projecting from said end surface parallel to the longitudinal axis of said inner drill member, each of said lugs having a cam surface extending circumferentially and at an angle to the longitudinal axis of said inner drill member and disposed to engage one of said drive surfaces and thereby drive said outer drill member when said inner drill member is rotated in a first direction, and (3) a threaded center hole;

19. said flutes of said inner drill member having front end surfaces terminating in front cutting edges and said flutes of said outer drill member having front end surfaces terminating in front cutting edges, with said front end surfaces of said outer drill member being disposed at a shallower angle to the longitudinal axis of said drilling implement than said front end surface of said inner drill member, whereby said outer drill member will encounter greater resistance to cutting than said inner drill member;

said inner drill member also having a pyramidal center point characterized by three converging sides projecting forwardly from said front end surfaces;

said drill head drive assembly comprising a drive member, a drill head/drill drive coupling member, a drive adaptor, and biasing means;

said drive member comprising an end surface extending transversely of its axis and interrupted by three recesses for receiving said three lugs, each of said recesses being defined in part by side surfaces extending in planes extending parallel to the center axis of said drive member;

said coupling member being screwed into said threaded center hole so that it and said inner drill member will rotate as a unit when said inner drill member is rotated in a said first direction;

said drive adaptor being connected to said drive member so that said drive adaptor and said drive member will rotate as a unit when said drive adaptor is rotated in said first direction;

said biasing means being and disposed so as to bias said coupling member and said inner drill member axially away from said drive adaptor;

said drill head assembly and said drive assembly being arranged so that when said drive adaptor is rotated in said first direction, (a) so long as said inner drill member encounters a predetermined resistance to penetration, said lugs will remain engaged with said side surfaces and said inner drill member will cause said outer drill member to rotate with it as a unit with said drive adaptor, and (b) when said inner drill member no longer encounters said predetermined resistance to penetration, said cam surfaces will coact with said drive surfaces to force said inner drill member forward relative to said outer drill member and said drill head drive assembly sufficiently for said lugs and said side surfaces to be disengaged, whereby said inner and outer drill members will slip relative to said drive member as said drive adaptor is rotated in said first direction.