Method and system for measurement of liquid level in a tank

• US 4,602,344 A
• Filed: 10/25/1984
• Issued: 07/22/1986
• Est. Priority Date: 10/25/1984
• Status: Expired due to Fees

• Current Assignee: Air Products and Chemicals Incorporated (Linde Plc)
• Original Assignee: Air Products and Chemicals Incorporated (Linde Plc)
• Inventors: Horton, James A., Ferretti, Michael D., Gabel, Brian L.
• Primary Examiner(s): Yasich, Daniel M.
• Application Number:
  US06/664,817
• Time in Patent Office: 635 Days
• Field of Search: 73/301, 73/299, 73/291, 364/575, 364/509, 364/581
• US Class Current: 702/55
• CPC Class Codes: G01F 23/16 Indicating, recording, or alarm devices being actuated by mechanical or fluid means, e.g. using gas, mercury, or a diaphragm as transmitting element, or by a column of liquid

Abstract

The computer based remote tank telemetry system uses a method for updating a prior collected average level of substance in a tank. It continuously determines values of differential pressure within the tank and in accordance with the values of differential pressure determines the instantaneous level of substance within the tank. A prior collected average level is stored and is compared with each of the instantaneous values of level thus obtained. On the basis of this comparison a relative weighing factor is determined which weighs the relative contribution of the collected and instantaneous values in determining a new collected value. The new collected average is compared against a predetermined setpoint to determine whether the level of substance in the tank is too low. The results of this comparison can be displayed locally, and using a modem, communicated to a remote display. The method for determining the relative weighing factor has three tiers. The selection of the required tier is done in accordance with the levels compared.

Claims

1. A method for measuring the level of substance in a tank in which the level is subject to changes and updating a prior collected average level of the substance comprising the steps of:

(a) continuously determining values of differential pressure from within the tank;

(b) determining the instantaneous level of substance within the tank in response to the determined values of differential pressure;

(c) determining a difference relationship between the prior collected average level and the instantaneous level;

(d) determining a relative weighting factor for the prior collected average level and the instantaneous level which weighting factor varies in accordance with the difference relationship;

(e) determining a new collected average in response to the relative weighting factor; and

(f) repeating steps b, c, d and e in which the new collected average becomes the prior collected average in step (c).

2. The method of claim 1 wherein step (e) is followed by the additional step of comparing the new collected average with a predetermined setpoint and providing a signal when the collected average is below the setpoint.

3. The method of claim 2 wherein the step of providing a signal includes the step of providing a signal to a remote display for providing a request for refilling the tank.

4. The method of claim 1 wherein step (b) includes the step of determining the instantaneous level of a cryogenic substance.

5. The method of claim 1 wherein step (d) includes the step of determining one of a plurality of tiers of relative weighting factors in accordance with the determined difference relationship.

6. The method of claim 5 wherein step (d) includes the steps of:

(a) determining a first relative weighting factor if the levels are substantially equal and

(b) determining a second relative weighting factor when the levels are unequal.

7. The method of claim 1 wherein step (d) includes the steps of:

(a) determining whether the instantaneous level is substantially equal to the prior collected average for a predetermined period of time and assigning a first relative weighting factor if the determination is affirmative;

(b) determining whether the collected average level and the instantaneous level are substantially unequal for less than a predetermined period of time and assigning a second relative weighting factor when the determination is affirmative; and

(c) determining whether the prior collected average level and the instantaneous level are substantially unequal for longer than a predetermined period of time and assigning a third relative weighting factor when the determination is affirmative.

8. The method of claim 1 wherein step (e) is followed by the additional steps of:

(a) reading values of pressure from within the tank; and

(b) determining the volume of substance in the tank in response to the collected average and the pressure.

9. A system for measuring the level of substance in a tank in which the level is subject to change and updating a prior collected average level of the substance comprising:

means for continuously determining the differential pressure of the tank for producing a differential pressure signal;

means for determining the instantaneous level of substance within the tank in response to the differential pressure signal;

means for determining a difference relationship between the prior collected average level and the instantaneous level;

means for determining a relative weighting factor for the prior collected average level and the instantaneous level which weighting factor varies in accordance with the difference relationship;

time-weighted averager means for determining a new collected average level in response to the relative weighting factor and for applying the new collected average level to said difference determining means as the prior collected average level;

comparing means for determining when the new collected average is below a predetermined setpoint for producing a display signal; and

remote display means for displaying the new collected average in response to the display signal.

10. The system of claim 9 in which there is provided means for determining the period of time for which the difference relationship has persisted and said time-weighted averager means includes means for determining the new collected average level in response to the period of time for which the difference relationship has persisted.

11. The system of claim 9 including means for determining a first relative weighting factor when the levels are substantially equal and a second relative weighting factor when the levels are unequal.

12. The system of claim 9 wherein the means for determining the instantaneous level of substance include means for determining the instantaneous level of cryogenic substance.

13. The system of claim 9 wherein there is further provided means for reading values of pressure from within the tank and determining the volume of substance average and pressure in response to the collected.

14. A remote tank telemetry system having telecommunication means and a tank containing substance comprising:

means for continuously determining the differential pressure of the tank for producing a differential pressure signal;

means for determining the instantaneous level of substance within the tank in response to the differential pressure signal;

means for determining a difference relationship between the instantaneous level and a prior collected average level;

means for determining a weighting factor for the prior collected average level and the instantaneous level which weighting factor varies in accordance with the difference relationship;

time-weighted averager means for determining a new collected average level in response to the relative weighting factor and for applying the new collected average level to said difference determining means as the prior collected average level;

comparing means for determining when the new collected average is below a predetermined setpoint for producing a display signal;

local display means for displaying the new collected average level;

storage means for storing the collected average levels;

means for coupling the time-weighted averager means to the telecommunication means; and

remote display means coupled to the telecommunication means for displaying the collected average in response to the display signal.