Rotary electric toothbrush

• US 4,603,448 A
• Filed: 06/07/1985
• Issued: 08/05/1986
• Est. Priority Date: 06/07/1985
• Status: Expired due to Fees

• Current Assignee: MTV Associates A Joint Venture of WS
• Original Assignee: MTV Associates
• Inventors: Middleton, Frederic H., Mollenhoff, David V., Taylor, Theodore L., Vaughn, Thomas N.
• Primary Examiner(s): ROBERTS JR, EDWARD
• Application Number:
  US06/742,198
• Time in Patent Office: 424 Days
• Field of Search: 15/22 R, 15/23, 15/24, 74/22 A
• US Class Current: 15/22.1
• CPC Class Codes: A61C 17/26 driven by electric motor
• CPC Class Codes: A61C 17/3418 Rotation around the axis of the toothbrush handle
• CPC Class Codes: A61C 17/3445 Translation along the axis of the toothbrush handle
• CPC Class Codes: A61C 17/349 with multiple brush bodies
• CPC Class Codes: A61C 17/36 with rinsing means
• CPC Class Codes: A61C 2204/002 using batteries
• CPC Class Codes: Y10T 74/18032 Rotary to reciprocating or rotary

Abstract

A rotary electric toothbrush including a power handle having a foot and a motor having a rotatable power shaft. A brush stem is attached to the power handle and extends therefrom to terminate at a stem head. A brush cartridge is attached to the stem head and extends therefrom to terminate at a toothbrush head. The brush cartridge includes at least one generally cylindrical brush oriented approximately headward-to-footward. A drive shaft extends from the power handle to the brush. A transmission transmits the motion of the power shaft to selectively cause the drive shaft alternatively to rotate about its longitudinal axis and to move parallel thereto in a reciprocating manner. A user of the rotary electric toothbrush thus may direct power from a single motor selectively to cause the brush to rotate about its longitudinal axis and, alternatively, to move in a reciprocating manner parallel thereto.

Claims

1. A rotary electric toothbrush comprising:

a. a power handle having a foot and a motor, the motor having a rotatable power shaft;

b. means for supplying electrical power to the motor;

c. a longitudinally extended brush stem attached to the power handle at a point remote from the foot and extending therefrom to terminate at a stem head;

d. a brush cartridge attached to the stem head and extending therefrom to terminate at a toothbrush head, so that "headward" indicates a direction toward the toothbrush head and "footward" indicates a direction toward the foot, the brush cartridge including at least one generally cylindrical brush the longitudinal axis of which is oriented approximately headward-to-footward;

e. a drive shaft extending from the power handle to the brush, the headward end of the drive shaft including means for engaging the brush and transmitting to it the motion of the drive shaft; and

f. transmission means for transmitting the motion of the power shaft to selectively cause the drive shaft alternatively to rotate about its longitudinal axis or to move parallel thereto in a reciprocating manner, whereby a user of the electric toothbrush may direct power from a single motor selectively to cause the brush to rotate about its longitudinal axis and, alternatively, to move in a reciprocating manner parallel thereto.

2. The rotary electric toothbrush of claim 1 wherein the transmission means includes:

a. first and second freely turning gears mounted on the power shaft;

b. means for selectively engaging the first and second freely turning gears to cause them to turn with the power shaft;

c. a first driven gear driven in geared relation by the first freely turning gear;

d. a swash plate turning with the first driven gear and having a longitudinal axis generally parallel to that of the drive shaft, the swash plate having a driving surface canted with respect to the longitudinal axis of the swash plate;

e. a crank rod held against the canted driving surface with the canted driving surface freely rotatable with respect to the crank rod, whereby, when the swash plate turns and the crank rod is restrained from turning with its, parts of the crank rod remote from the longitudinal axis of the swash plate move in a reciprocating manner in a direction parallel to the longitudinal axis of the swash plate;

f. means for pivotably connecting the crank rod at a point remote from the longitudinal axis of the swash plate to the drive shaft, the drive shaft being connected thereto at a fixed point on the longitudinal axis of the drive shaft and the drive shaft remaining free with respect to the crank rod to rotate about the longitudinal axis of the drive shaft, whereby when the first freely turning gear is caused to turn with the power shaft, the drive shaft is thereby made to move parallel to its longitudinal axis in a reciprocating manner; and

g. a second driven gear driven in geared relation by the second freely turning gear, the second driven gear being mounted on the drive shaft in fixed relation thereto, whereby, when the power shaft is caused to drive the second freely turning gear, the drive shaft rotates about its longitudinal axis.

3. The rotary electric toothbrush of claim 2 wherein the drive shaft is a primary drive shaft and a secondary drive shaft extends parallel thereto, each drive shaft engagable with a brush, the electric toothbrush further comprising:

a. a driving coordinating gear mounted on the primary drive shaft and turning therewith;

b. a driven coordinating gear driven by the driving coordinating gear in geared relation thereto and mounted on the secondary drive shaft, turning therewith, whereby the primary and secondary drive shafts rotate about their longitudinal axes in opposite directions; and

c. means to transmit reciprocating motion of the crank rod to both drive shafts.

4. The rotary electric toothbrush of claim 2 wherein the first and second freely turning gears are made of ferromagnetic material and wherein the means for selectively engaging the first and second freely turning gears to cause them to turn with the power shaft includes a magnetic clutch plate mounted on the power shaft with freedom to slide longitudinally with respect thereto;

means to constrain the magnetic clutch plate to rotate with the power shaft; and

means to move the clutch plate longitudinally along the power shaft alternatively to magnetically engage the first and second freely turning gears to selectively engage them and cause them to turn with the power shaft.

5. The rotary electric toothbrush of claim 1 including means for selectively reversing the direction of rotation of the rotatable power shaft, and wherein the transmission means includes:

a. first and second one way, clutch-driven gears mounted on the power shaft, the first one way, clutch-driven gear including means to engage and move with the power shaft exclusively when the power shaft is moving in a first direction, and the second one way, clutch-driven gear including means to engage and turn with the power shaft exclusively when the power shaft is moving in the opposite direction;

b. a first driven gear engaging the first one way, clutch-driven gear in geared relation;

c. a swash plate turning with the first driven gear and having a longitudinal axis generally parallel to that of the drive shaft, the swash plate having a driving surface canted with respect to the longitudinal axis of the swash plate;

d. a crank rod held against the canted driving surface with the canted driving surface freely rotatable with respect to the crank rod, whereby, when the swash plate turns and the crank rod is restrained from turning with it, parts of the crank rod remote from the longitudinal axis of the swash plate move in a reciprocating manner in a direction parallel to the longitudinal axis of the swash plate;

e. means for pivotably connecting the crank rod at a point remote from the longitudinal axis of the swash plate to the drive shaft, the drive shaft being connected thereto on a fixed point on the longitudinal axis of the drive shaft and the drive shaft remaining free with respect to the crank rod to rotate about the longitudinal axis of the drive shaft, whereby when the power shaft so turns as to be engaged by the first one way, clutch-driven gear, the drive shaft is thereby made to move parallel to its longitudinal axis in a reciprocating manner; and

f. a second driven gear driven in geared relation by the second one way, clutch-driven gear, the second driven gear being mounted on the drive shaft in fixed relation thereto, whereby, when the power shaft so turns as to be engaged by the second one way, clutch-driven gear, the drive shaft rotates about its longitudinal axis.

6. The rotary electric toothbrush of claim 5 wherein the drive shaft is a primary drive shaft and secondary drive shaft extends parallel thereto, each drive shaft engageable with a brush, the electric rotary toothbrush further comprising:

a. a driving coordinating gear mounted on the primary drive shaft and turning therewith;

b. a driven coordinating gear driven by the driving coordinating gear in geared relation thereto and mounted on the secondary drive shaft, turning therewith, whereby the primary and secondary drive shafts rotate about their longitudinal axes in opposite directions; and

c. means to transmit reciprocating motion of the crank rod to both drive shafts.

7. The rotary toothbrush of claim 1 wherein the brush cartridge is attached to the stem head by cartridge attachment means for releasably attaching the cartridge to the stem head to create a joint therebetween, the drive shaft being separable into a stem portion and a brush cartridge portion, the cartridge attachment means including means for stabilizing the joint and means for releasably interlocking the stem and brush cartridge portions of the drive shaft.

8. The rotary electric toothbrush of claim 7 wherein the means for stabilizing the joint includes:

a. surfaces of the brush cartridge defining a joint socket having a non-round cross-sectional shape and opening footwardly;

b. a male socket member located at the headwardmost end of the brush stem and corresponding in cross-sectional shape to the joint socket, whereby the male socket member is receivable within the joint socket in non-turning, mating relation; and

c. detent means for releasably retaining the male socket member within the joint socket.

9. The rotary toothbrush of claim 1 including stem attachment means for removably attaching the brush stem to the power handle to create a joint therebetween, the drive shaft being separable into a brush stem portion and a power handle portion, the stem attachment means including means for stabilizing the joint and means for releasably interlocking the brush stem portion and power handle portion of the drive shaft.

10. The rotary electric toothbrush of claim 9 wherein the means for stabilizing the joint includes an engagement prong extending from one of the brush stem and the power handle and an engagement well included in the other of the brush stem and power handle, the engagement well including means to receive the engagement prong in removable, mating relation.

11. The rotary electric toothbrush of claim 1 wherein the longitudinal axis of the cylindrical brush is oriented at an angle to the longitudinal axis of the brush stem that is other than 180°

so that a side of the cylindrical brush is presented one of endwardly and footwardly to a selected degree, and the drive shaft includes means for transmitting both torque and longitudinally directed force to the brush so oriented.

12. The rotary electric toothbrush of claim 11 wherein the means for transmitting both torque and longitudinally directed force includes a double U joint.

13. The rotary electric toothbrush of claim 11 wherein the means for transmitting both torque and longitudinally directed force includes a flexible portion of the drive shaft having a central shaft having a lesser cross section than that of contiguous portions of the drive shaft, to provide for lateral flexibility of the flexible portion of the drive shaft, and a continuous, helicoid member extending for the length of the central shaft and fastened at each end thereof to the contiguous portions of the drive shaft, whereupon torque may be transmitted across the flexible section of the drive shaft.

14. The rotary electric toothbrush of claim 1 wherein the brush cartridge includes a shield member extending from the footwardmost end of the brush cartridge headwardly beyond the brush, and an end cap extending from the shield member across a selected portion of the headwardmost end of the brush, the end cap being hingedly attached to the shield member and resiliently biased toward the footward direction, the end cap having an end bearing on footwardly facing surfaces thereof, said end bearing being biased against the headwardmost end of the brush with the brush held in freely turning relation thereto, whereby the end cap may be resiliently forced headwardly by the brush when the brush is moving in a reciprocating manner.

15. The rotary electric toothbrush of claim 14 wherein the end cap and shield member are unitarily molded and joined by a living hinge.

16. The rotary electric toothbrush of claim 14 wherein the headwardmost portion of the brush is releasably engaged in the end bearing, the brush includes a brush central spindle extending along the longitudinal axis thereof, and the rotary electric toothbrush further comprises means for releasably engaging the footwardmost end of the brush spindle with the headwardmost end of the drive shaft, whereupon a user of the rotary electric toothbrush may manually flex the end cap headwardly, disengaging the brush from the end bearing, and freely remove and replace the brush.

17. The rotary electric toothbrush of claim 1 further comprising means for adjustably selecting the speed of the motor, whereby the speed of rotation of the brush and the frequency of reciprocation thereof may be varied independently, allowing flexible adjustment of the operation of the brush to individual needs.