Electronic switch for starting AC motor

• US 4,604,563 A
• Filed: 12/11/1984
• Issued: 08/05/1986
• Est. Priority Date: 12/11/1984
• Status: Expired due to Fees

• Current Assignee: Rexnord Corporation
• Original Assignee: PT Components, Inc. (Regal Rexnord Corp.)
• Inventors: Min, Young-Kee
• Primary Examiner(s): Smith, Jr., David
• Application Number:
  US06/680,488
• Time in Patent Office: 602 Days
• Field of Search: 318/785, 318/786, 318/778, 318/779, 318/817, 318/794
• US Class Current: 318/786
• CPC Class Codes: H02P 1/44 by phase-splitting with a capacitor

Abstract

In an AC motor having a main winding (1) and a start winding (2) both connectable to an AC power source (3), and having a switch (22) for disconnecting the start winding from the AC source, an improved control circuit for the switch is provided. A pulse generator (15) responds to main and start winding or capacitor voltage sensors (11 and 12) for generating a first set of variable width output pulses (16) having a width determined by the phase differential between the voltages. A comparator timer (17) responds to the pulse generator for outputting a second set of variable width pulses (18) having a width determined by the amount of which the pulse width of the pulses of first set (16) exceed a selected duration (42). An output pulse detector (20) responds to the comparator timer for detecting the second set of variable width pulses and outputs a delayed turn-off signal (21) to the switch (22).

Claims

1. In an AC motor having a main winding and a start winding both connectable to an AC power source, and having a switch for disconnecting said start winding from said AC source, an improved control circuit for said switch comprising:

means for sensing main winding voltage;

means for sensing start winding voltage;

pulse generator means responsive to each of said voltage sensing means for generating a first set of variable width pulses having a width determined by the phase differential between said voltages;

comparator timer means responsive to said pulse generator means for outputting a second set of pulses for turning off said switch to disconnect said start winding from said AC source responsive to a given condition of said first set of pulses;

output pulse detector means responsive to said comparator timer means for detecting said second set of pulses and outputting a turn-off signal to said switch,

the pulse width of pulses in said first set of pulses increasing with increasing motor speed to a maximum value, and then decreasing while motor speed continues to increase, said decreasing pulse width passing through a given value corresponding to a threshold motor speed at which said start winding should be disconnected from said AC source,

said given condition of said first set of pulses to which said comparator timer means responds is said increasing pulse width passing through said given value prior to said maximum value,

and comprising delay means for delaying one of said first set of pulses, said second set of pulses and said turn-off signal such that said switch is turned off after said pulse width increasingly passes through said given value and before said pulse width decreasingly passes back through said given value subsequent to said maximum value.

2. The invention according to claim 1 wherein said delay means is part of said output pulse detector means and delays said turn-off signal.

3. The invention according to claim 2 comprising transient eliminator means including means for turning on said switch during initial starting of said motor and holding said switch on for the given duration to prevent false turn-off of said switch due to transients and the like.

4. The invention according to claim 3 wherein said transient eliminator means comprises means for turning on said output pulse detector means to output a turn-on signal to said switch for a selected duration regardless of pulses from said comparator timer means.

5. The invention according to claim 4 wherein said output pulse detector means comprises flip flop means having one of its set and reset inputs connected to the output of said comparator timer means, and wherein said transient eliminator means comprises one-shot monostable multivibrator means having an output connected to the other of the set and reset inputs of said output pulse detector flip flop means.

6. In an AC motor having a main winding and a start winding both connectable to an AC power source, and having a switch for disconnecting said start winding from said AC source, an improved control circuit for said switch comprising:

means for sensing said main winding voltage;

means for sensing start winding voltage;

pulse generator means responsive to each of said voltage sensing means for generating a first set of variable width output pulses having a width determined by the phase differential between said voltages;

comparator timer means responsive to said pulse generator means for outputting a second set of variable width pulses having a width determined by the amount by which the pulse width of said pulses of said first set exceed a selected duration; and

output pulse detector means responsive to said comparator timer means for detecting said second set of variable width pulses and outputting a turn-off signal to said switch;

wherein the pulse width of pulses in said first set of variable width pulses increases with increasing motor speed to a maximum value, and then decreases while motor speed continues to increase,

said decreasing pulse width of said first set of pulses passes through a given value corresponding to a threshold motor speed at which said start winding should be disconnected from said AC source,

said comparator timer means responds to said increasing pulse width of said first set passing through said given value prior to said maximum value to generate said second set of variable width pulses,

the pulse width of said second set of variable width pulses is minimum when said pulse width of said first set passes increasingly through said given value,

said pulse width of said second set is maximum when said pulse width of said first set is maximum,

said pulse width of said second set being minimum again when said pulse width of said first set passes decreasingly back through said given value.

7. The invention according to claim 6 comprising delay means for delaying one of said first set of pulses, said second set of pulses and said turn-off signal such that said switch is turned off after said pulse width of said first set increasingly passes through said given value and before said pulse width of said first set decreasingly passes back through said given value.

8. The invention according to claim 6 wherein said motor is of the capacitor start type and has a starting capacitor in series with said start winding, capacitor voltage decreasing with increasing pulse width of said first set to a minimum capacitor voltage corresponding to said maximum pulse width value of said first set, said capacitor voltage then increasing with decreasing said pulse width of said first set, said switch being turned off before said capacitor voltage rises to a value beyond that corresponding to said pulse width of said first set passing decreasingly back through said given value at said threshold motor speed, whereafter said capacitor voltage instead decreases asymptotically, protecting said capacitor from otherwise rising said voltage at higher motor speed.

9. The invention according to claim 8 wherein said means for sensing start winding voltage is connected across said start winding.

10. The invention according to claim 8 wherein said means for sensing start winding voltage is connected across said capacitor.

11. In an AC motor having a main winding and a start winding both connectable to an AC power source, and having a switch for disconnecting said start winding from said AC source, an improved control circuit for said switch comprising:

first zero crossing detector means for sensing zero crossings of main winding voltage;

second zero crossing detector means for sensing zero crossings of start winding voltage;

first flip flop means responsive to each of said first and second zero crossing detector means for generating a first set of variable width pulses having a width determined by the zero crossing phase differential between said main and start winding voltages;

comparator timer means responsive to said first flip flop means for outputting a second set of variable width pulses having a width determined by the amount by which the pulse width of said pulses of said first set exceed a selected duration; and

second flip flop means responsive to said comparator timer means for detecting said second set of pulses and outputting a turn-off signal to said switch.

12. The invention according to claim 11 wherein the pulse width of pulses in said first set increase with increasing motor speed to a maximum value, and then decrease while motor speed continues to increase, said decreasing pulse width of said first set passing through a given value corresponding to a threshold motor speed at which said start winding should be disconnected from said AC source,

said comparator timer means responds to said increasing pulse width of said first set passing through said given value prior to said maximum value to begin generating said second set of variable width pulses,

said comparator timer means responds to said decreasing pulse width of said first set passing back through said given value subsequent to said maximum value to terminate generation of said second set of variable width pulses,

the width of pulses of said second set is minimum when said pulse width of said first set passes increasingly through said given value,

the width of pulses of said second set is maximum when said pulse width of said first set is maximum,

the width of pulses of said second set is minimum again when said pulse width of said first set passes decreasingly back through said given value,

and wherein said second flip flop responds to said comparator timer means for detecting a pulse of said second set between said first minimum value and said maximum value pulse width and outputting said turn-off signal,

and comprising delay means at the output of said second flip flop for delaying said turn-off signal to said switch such that said switch is turned off after said first minimum width pulse of said second set and before said second minimum width pulse of said second set.