Method and apparatus for detecting discontinuities in a fluid stream

• US 4,607,520 A
• Filed: 01/09/1984
• Issued: 08/26/1986
• Est. Priority Date: 01/09/1984
• Status: Expired due to Term

• Current Assignee: Introtek Corporation
• Original Assignee: Introtek Corporation
• Inventors: Dam, Naim
• Primary Examiner(s): Spitzer, Robert
• Application Number:
  US06/569,389
• Time in Patent Office: 960 Days
• Field of Search: 73/19, 73/24, 73/28, 73/53, 73/61 R, 73/61.1 R, 73/703, 73/861.18, 73/861.19, 73/861.27, 73/861.28, 73/861.41, 73/DIG. 4
• US Class Current: 73/19.03
• CPC Class Codes: A61M 1/3626 Gas bubble detectors
• CPC Class Codes: A61M 2205/3375 Acoustical, e.g. ultrasonic, measuring means
• CPC Class Codes: G01N 2291/015 Attenuation, scattering
• CPC Class Codes: G01N 2291/02433 Gases in liquids, e.g. bubbles, foams
• CPC Class Codes: G01N 2291/102 one emitter, one receiver
• CPC Class Codes: G01N 29/032 by measuring attenuation of acoustic waves
• CPC Class Codes: G01N 29/22 Details , e.g. general constructional or apparatus details
• CPC Class Codes: G01N 29/449 Statistical methods not provided for in G01N29/4409, e.g. averaging, smoothing and interpolation
• CPC Class Codes: Y10S 73/04 Piezoelectric

Abstract

Method and apparatus for detecting discontinuities, such as bubbled, in a fluid stream, in which a tube is placed between a transducer transmitting successive bursts of ultrasonic energy and for receiving the bursts. The receiving transducer is connected to a signal processing circuit which keeps an indicator in a first state when signals are received corresponding to the presence of a fluid and in a second state when the bursts of energy are modified by the discontinuity.

Claims

1. Apparatus for detecting a discontinuity in a stream of a first fluid flowing in a tube comprising

a sensing means having spaced apart transmitting and receiving transducers, the space accommodating the tube,

means for supplying successive bursts of pulses of electrical energy to said transmitting transducer to cause it to vibrate to produce corresponding bursts of pulses of sonic energy which are transmitted through said tube to said receiving transducer, there being a predetermined time of no pulse production between successive burst of pulses, said receiving transducer converting the bursts of pulses of received sonic energy into corresponding electrical signals during said predetermined time between said successive bursts,

and circuit means responsive to said electrical signals produced by said receiving transducer during said predetermined time for producing first signals corresponding to the pulses of the transmitted pulses of a burst in response to the presence of said first fluid and a second signal in response to the presence of a discontinuity in said first fluid,

and means responsive to receipt of a respective predetermined number of said first or said second signals to produce an output corresponding to the presence of liquid or a discontinuity in said tube.

2. Apparatus as in claim 1 wherein the tube is of compressible material, said sensing means comprising a sensing head with the transducers fixedly mounted thereon with a space therebetween into which the tube fits, the head flattening the tube in the area of said transducers to provide coupling of the sonic energy to and from said tube.

3. Apparatus as in claim 1 wherein said circuit means comprises a threshold detector for producing said first signals in response to the electrical signals above a predetermined amplitude level produced by said receiving transducer corresponding to fluid flowing in the tube.

4. Apparatus as in claim 1 wherein said output producing means comprises first counter means responsive to a predetermined number of said first signals for producing an output indicative of when a fluid is flowing in said tube.

5. Apparatus as in claim 4 wherein said circuit means comprises second counter means responsive to a predetermined number of said second signals a discontinuity in the fluid in the tube.

6. Apparatus as in claim 5 wherein said first counter means resets said second counter means upon receipt of said first signals.

7. Apparatus as in claim 6 wherein said second counter means resets said first counter means upon receipt of a predetermined number of said second signals.

8. Apparatus as in claim 7 further comprising threshold means between said receiving transducer and said first counter means to pass received signals only above a predetermined amplitude.

9. Apparatus as in claim 5 wherein said second counter means resets said first counter means upon receipt of a predetermined number of said second signals.

10. Apparatus as in claim 4 further comprising threshold means between said receiving transducer and said first counter means to pass received signals only above a predetemined amplitude.

11. Apparatus as in claim 1 wherein said output producing means comprises second counter means responsive to a predetermined number of said second signals for producing an output indicative of a discontinuity in the fluid in the tube.

12. Apparatus as in claim 1 wherein said bursts of electrical energy are produced at a rate such that at least one burst of source signals is transmitted through a discontinuity of a given size at a given flow rate of fluid.

13. A method for detecting a discontinuity in a stream of fluid flowing in a tube comprising the steps of:

placing the tube between a transducer for transmitting sonic energy and one for receiving sonic energy,

providing said transmitting transducer with successive bursts of pulses to produce corresponding bursts of pulses of sonic energy with a predetermined time interval between successive bursts of pulses,

detecting receipt of the successive bursts of sonic energy pulses transmitted through said fluid to said receiving transducer and producing during a said predetermined time interval first signals corresponding thereto,

detecting that a burst of pulses of sonic signals has encountered a discontinuity in the fluid flow and producing a second signal corresponding thereto.

14. A method as in claim 13 further comprising the step of counting a predetermined number of said first signals to validate the presence of a fluid.

15. A method as in claim 13 further comprising the step of counting a predetermined number of said second signals to validate the presence of a discontinuity.