Method of automatically controlling height of a weld bead

• US 4,608,481 A
• Filed: 03/27/1985
• Issued: 08/26/1986
• Est. Priority Date: 05/28/1984
• Status: Expired due to Term

• Current Assignee: Nippon Kokan K.K
• Original Assignee: Nippon Kokan K.K
• Inventors: Nomura, Hirokazu, Sugitani, Yuji, Tamaoki, Naohiro
• Primary Examiner(s): Shaw, Clifford C.
• Application Number:
  US06/716,654
• Time in Patent Office: 517 Days
• Field of Search: 219/124.1, 219/124.22, 219/124.34, 219/125.12
• US Class Current: 219/125.12
• CPC Class Codes: B23K 9/0216 Seam profiling, e.g. weaving, multilayer
• CPC Class Codes: B23K 9/092 characterised by the shape of the pulses produced
• CPC Class Codes: B23K 9/30 Vibrating holders for electrodes B23K9/022 takes precedence

Abstract

A welding control method in which a deviation of a groove line or variation of a groove width is detected by utilizing the characteristics of a welding arc itself without using a separate sensor and a welding torch is caused to accurately follow the groove line. The oscillation width of the welding torch is detected and the proper welding speed for providing a weld bead of a predetermined height is calculated in accordance with the detected oscillation width thereby automatically controlling the welding speed in accordance with the calculated welding speed value for every cycle of the oscillation or every integral multiple thereof.

Claims

1. In an arc welding method for effecting welding by reciprocatorily oscillating a welding electrode in a width direction within a groove of a pair of metals to be welded which comprises performing a control operation of varying a distance between a forward end of said electrode and a base metal surface by means for driving said welding electrode in an axial (Y-axis) direction so as to maintain a predetermined welding current or arc voltage and thereby always maintain an arc length constant, moving, simultaneously therewith, said electrode in a width (X-axis) direction of said groove and reversing the direction of said X-axis direction movement when said distance reaches a predetermined value, and thereafter repeating said operations such that the arc at said electrode forward end is caused to accurately follow said groove while being reprocatorily oscillated in the width direction within said groove and a height from said base metal surface or a root of said groove to each extremity of said reciprocating oscillation is always maintained uniform, a method of automatically controlling the height of a weld bead comprising the steps of:

detecting an oscillation width Wwo during a period of a preceding cycle of said oscillation and an oscillation width Ww during a period of a current cycle;

obtaining a welding speed V in accordance with said oscillation widths Wwo and Ww, a desired bead height h, a wire feed speed Vfo and a welding speed initial set value Vo ##EQU3## executing said welding speed V during the next oscillation cycle; and

repeating thereafter said operations.

2. A method according to claim 1, wherein one groove angle and the other groove angle of said groove are equal to each other and said groove angles are substantially constant angles with respect to the direction of welding line.

3. A method according to claim 1, wherein one groove angle and the other groove angle are different from each other and each of said groove angles is substantially a constant angle with respect to the direction of welding line.