Diaphragm type control valve

• US 4,609,178 A
• Filed: 06/20/1985
• Issued: 09/02/1986
• Est. Priority Date: 02/02/1984
• Status: Expired due to Term

• Current Assignee: Hans D. Baumann
• Original Assignee: Hans D. Baumann
• Inventors: Baumann, Hans D.
• Primary Examiner(s): Rosenthal, Arnold
• Application Number:
  US06/746,834
• Time in Patent Office: 439 Days
• Field of Search: 251/331, 251/280, 251/244, 251/263, 251/229, 251/251, 74/110, 74/516
• US Class Current: 251/229
• CPC Class Codes: F16H 25/183 conveying only reciprocating motion, e.g. wedges
• CPC Class Codes: F16K 31/44 Mechanical actuating means
• CPC Class Codes: Y10T 74/18992 Reciprocating to reciprocating
• CPC Class Codes: Y10T 74/20558 Variable output force

Abstract

Diaphragm type control valve comprising an inert material coated and profiled diaphragm motivated against a shaped valve orifice by a mechanical amplifying mechanism following the command signal of an external controlling device and wherein the combination--profiled diaphragm and shaped valve orifice--is capable of forming an annular flow passage having a smooth entrance and a sharply expanding exit portion thereby reducing pressure recovery of the passing fluid to avoid cavitation.

Claims

1. Diaphragm Type Control Valve comprising:

(a) a valve housing one inlet and one outlet port, a cavity extending towards the top of said valve housing, a valve orifice centrally located within said cavity, a passage connecting said cavity towards one of the ports, a second passage connecting the other port to said valve orifice, a flanged opening forming the upper terminating end of said valve housing, and extending above said valve orifice;

(b) a flexible diaphragm suitably connected to said flanged opening capable of sealingly interacting with said valve orifice;

(c) a valve bonnet having a central opening terminating in a lower flanged portion capable of connecting against said diaphragm, said central opening is further reduced in diameter near the top of the bonnet and retaining within a slidable stem;

(d) a mechanical amplifying means retained within the central opening of said valve bonnet and capable of translating a larger vertical displacement of said slidable stem into a smaller vertical motion of said diaphragm and comprising one pair of identical toggle elements mounted in spaced relationship between a pair of opposed parallel outer plates whose upper terminating surfaces extend above the upper extremity of said pair of toggle elements and whose lower terminating surfaces are shortened in relationship to the lower extremity of said toggle elements, each of said toggle means pivotably supported by shaft means which are suitably retained within said pair of outer plates, each of said toggle elements comprising one or more upper bearings suitably supported above said shaft means and between a pair of opposed parallel inner plates, and one or more lower bearings suitably and rotably supported below said shaft means and between the same pair of inner plates whose outer periphery does not exceed that of the bearings, the geometric relationship between said upper bearing, said shaft means and said lower bearing is that of an obtuse triangle, and wherein said slidable stem is capable of sliding between said pair of outer plates and engaging and displacing said upper bearings and thereby pivoting said pair of toggle elements around said shaft means, said pivoting motion further causing said lower bearings to extend their co-sinusidal distance in respect to the supporting shaft means and thereby causing a downward motion of said lower bearings;

(e) a plunger interspaced between said mechanical amplifying means and said diaphragm, said plunger being able to tansmit any displacement of said mechanical amplifying means on to said diaphragm.

2. Diaphragm type control valve according to claim 1, wherein said diaphragm has a frustum shaped profile expanding inwardly towards a smaller diameter portion at an angle of no less than 30°

and no more than 50°

to the vertical center of said diaphragm.

3. Diaphragm type control valve according to claim 2, wherein the smaller diameter portion of the frustum shaped diaphragm has a central concave indenture which is capable of guiding fluid entering from said valve orifice towards that portion of the lower diaphragm that is capable of sealingly interacting with said valve orifice.

4. Diaphragm type control valve according to claim 3, wherein said valve orifice has a well rounded profile extending rapidly outward from said second passage into a narrow, flat, horizontal rim capable of sealingly interacting with said diaphragm, said profile being capable together with said concave indenture of the diaphragm to gradually accelerate a fluid passing from said second passage and flowing rapidly outward towards and past said horizontal rim, said valve orifice further having an outer wall extending nearly vertically downwards exterior of said narrow, horizontal rim to allow for rapid disengagement of said fluid once passed said narrow rim.

5. Diaphragm type control valve as described in claim 1, wherein said slidable stem has a wedgelike extension capable of engaging between said pair of outer plates and displacing said upper bearings and wherein said wedgelike extension is shaped to cause a nonlinear relationship between the motion of the stem and the amount of displacement of the upper bearings.