Disposable linear surgical stapler

• US 4,610,383 A
• Filed: 10/14/1983
• Issued: 09/09/1986
• Est. Priority Date: 10/14/1983
• Status: Expired due to Term

• Current Assignee: Ethicon Incorporated (Johnson & Johnson)
• Original Assignee: Senmed Incorporated
• Inventors: Bilotti, Federico, Chow, Hector, Rothfuss, Robert G., Hueil, J. Charles, Sambi, Narinderjit S.
• Primary Examiner(s): Bell, Paul A.
• Application Number:
  US06/542,122
• Time in Patent Office: 1,061 Days
• Field of Search: 128/334 R, 128/334 C, 128/335, 227/DIG. 1, 227/19, 227/155, 227/156, 227/83
• US Class Current: 227/19
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/0725 with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/2905 flexible

Abstract

A disposable linear surgical stapler includes a handle, anvil, staple cartridge and flexible shaft attaching the handle to the cartridge and transmitting a firing force exerted at the handle to the distant cartridge for sequentially implanting, forming and clinching staples in two staggered staple lines. A flexible cable in the flexible shaft pulls a firing wedge across a plurality of staple drivers in the cartridge. The anvil is adjustable to vary the gap between the anvil and staple cartridge.

Claims

1. A disposable linear surgical stapler for implanting at least one row of staples in tissue, and including an anvil means for forming and clinching staples, and a staple cartridge means for driving staples across a gap toward said anvil means, said staple cartridge means including:

a cartridge body;

a plurality of paired staple channels in said body;

a plurality of staple drivers comprising staple driver leg members;

a staple driver leg member disposed in operative relation to each pair of staple channels;

a wedge means movable through a path in which said drivers lie for engaging and moving said drivers to sequentially fire said staples;

a flexible cable attached to said cable and means for applying tension to said cable for pulling said wedge through said path and firing said staples; and

wherein each of said drivers is bifurcated and has two offset staple driving leg members, joined at an upper portion thereof, said upper portion defining a tapered cam surface for engagement by said wedge.

2. A disposable linear surgical stapler for implanting and forming at least one row of staples in tissue and including an anvil means for forming and clinching staples, and a staple cartridge means for driving staples therefrom across a gap and toward said anvil means, said anvil means including:

an anvil housing secured against motion with respect to said cartridge means;

an anvil slidably mounted in said housing and defining a plurality of staple pockets for forming and clinching staples in tissue; and

cam means in said housing for moving said anvil with respect to said cartridge means such that said gap is adjustable.

3. A disposable linear surgical stapler comprising:

a handle;

an anvil means;

a staple cartridge means;

said staple cartridge means operatively connected to said anvil means, and said anvil means and said cartridge means selectively juxtaposed with respect to each other across a gap;

a first staple firing means on said handle;

second staple firing means in said staple cartridge means;

said handle being spaced from said anvil means and said staple cartridge means;

a flexible means operably interconnecting said staple firing means on said handle and said staple cartridge for driving staples from said cartridge toward and against said anvil across said gap;

said flexible means comprising a flexible conduit operatively connected at one end to said handle and at another end to said staple cartridge, and a flexible cable extending through said conduit, said flexible cable connected at one end to said first staple firing means and at an another end to said second staple firing means for pulling said second staple firing means, upon actuation of said first staple firing means, through said staple cartridge means to fire said staples; and

wherein said staple firing means is operable to fire staples seriatim in at least one row.

4. A disposable linear surgical stapler, as in claim 3, wherein said anvil means includes an anvil having a plurality of staple receiving and clinching pockets and means for adjusting said anvil toward and away from said staple cartridge means for varying said gap, said adjusting means being operationally independent of said handle and said first staple firing means.

5. A disposable linear surgical stapler for implanting and forming at least one line of staples in tissue and comprising:

a handle;

an anvil means including an anvil having a plurality of staple pockets for forming and clinching staples;

a staple cartridge means including a plurality of staple channels for holding staples in a row, said staple cartridge means operatively juxtaposed with said anvil means;

said handle being spaced from said anvil means and said cartridge means;

a plurality of staple drivers operatively aligned with respective staples in said staple channels;

a driver engaging wedge means disposed at a forward end of said staple cartridge and movable in a drive path therein for sequentially engaging said drivers, moving them toward said staples and firing said staples from said channels toward said anvil;

a flexible conduit extending between said handle and said cartridge means;

a rotatable firing knob means in said handle; and

a flexible cable extending through said conduit and having a forward end attached to said wedge means, and a rearward end attached to said firing knob means such that rotation of said knob means pulls said cable and said wedge is thereby pulled through said path, serially engaging said drivers and firing said staples.

6. A disposable linear surgical stapler, as in claim 5, wherein said anvil means is pivoted to said cartridge means and juxtaposed in a parallel operative relationship therewith, defining a gap therebetween.

7. A disposable linear surgical stapler, as in claim 6, wherein said anvil means includes an anvil housing and anvil position adjusting means in said housing, independent of said handle and said rotatable firing knob means, for adjusting the position of said anvil with respect to said housing and in a direction to vary the width of said gap between said anvil means and said cartridge means.

8. A disposable linear surgical stapler, as in claim 7, wherein said anvil housing is pivoted at one end to said cartridge means and includes a releasable cartridge latch means disposed at another end thereof.

9. A disposable linear surgical stapler, as in claim 8, wherein said anvil includes a cartridge means positioning receptacle at each end thereof for receiving cartridge positioning and latching projections for positioning said cartridge means with respect to said anvil.

10. A disposable linear surgical stapler, as in claim 5, wherein said stapler is operable to implant and form two staggered rows of staples in tissue and further including a plurality of staggered guide rails within said cartridge means and defining driver channels for guiding said staple drivers as they are moved by said wedge means to fire said staples, said staggered guide rails also defining inwardly facing guide surfaces for guiding said wedge means along said path.

11. A disposable linear surgical stapler, as in claim 10, further including a wedge means pocket disposed at a forward end of said cartridge means receiving said wedge means prior to movement thereof along said path.

12. A disposable linear surgical stapler, as in claim 11, wherein guide rails at a forward end of said path within said cartridge means have respective forward tapering surfaces leading from said wedge means pocket to said path for guiding said wedge therebetween when said wedge is pulled toward said drivers.

13. A disposable linear surgical stapler, as in claim 12, wherein each of said drivers comprises bifurcated, offset, staple driving leg portions, joined at upper ends thereof, each upper end having a cam surface sloping upwardly to an apex intermediate said leg portions.

14. A disposable linear surgical stapler, as in claim 5, wherein said anvil means and said cartridge means are pivoted together at a pivot point near rearward ends thereof, and said anvil means comprises an anvil having two ends, each defining a cartridge positioning receptacle.

15. A disposable linear surgical stapler, as in claim 14, wherein said cartridge means includes a positioning lug extending outwardly of said cartridge means disposed near the pivot point, and positioned to enter one of said cartridge positioning receptacles when said anvil means and cartridge means are pivoted together, and wherein said cartridge means further includes a latching and positioning lug at a forward end thereof, said latching and pivoting lug extending into another of said cartridge positioning receptacles when said anvil means and said cartridge means are pivoted together, for positioning said cartridge means and said staple channels in operative position with respect to said anvil means and said staple pockets therein.

16. A disposable linear surgical stapler, as in claim 15, further including latching means disposed at a forward end of said anvil means for receiving and releasably latching said latching and positioning lug.

17. A disposable linear surgical stapler, as in claim 5, wherein said flexible conduit has two ends, one secured to said handle and one to said cartridge means, such that when said knob means is operated, said cable is slidable within said conduit and is operative to draw said wedge means within said cartridge means from a forward to a rearward end thereof and toward said handle.

18. A disposable linear surgical stapler having a cartridge means and an anvil means cooperating for implanting staples in tissue therebetween, a handle independent of said cartridge means and said anvil means, and a flexible drive shaft means, including a flexible cable for operating said cartridge means to fire a number of staples toward said anvil means, said handle including:

a rotatable firing knob;

a cable spool mounted for rotation with said knob and operable to pull said cable when initially rotated in a predetermined direction; and

,

means for preventing initial rotation of said spool in an inoperative direction other than said predetermined direction.

19. A disposable linear surgical stapler comprising:

a handle;

an anvil means;

a staple cartridge means containing a plurality of staples in at least one straight row;

said staple cartridge means operatively connected to said anvil means, and said anvil means and said cartridge means selectively juxtaposed with respect to each other across a gap;

a staple firing means on said handle;

a slidable staple firing wedge disposed within said staple cartridge means at one end thereof and being selectively movable in a path adjacent said staples in said one straight row;

said handle being spaced from said anvil means and said staple cartridge means;

a flexible means including a flexible conduit and a flexible cable therein, said flexible cable operably interconnecting said staple firing means on said handle and said staple cartridge at another end of said staple cartridge means for pulling said firing wedge along said path and for driving staples from said cartridge toward and against said anvil across said gap;

said firing wedge being initially disposed at said one end of said staple cartridge means and being slidable through said path toward each other end of said staple cartridge means; and

wherein said staple firing means is operable to fire staples serially in a straight row.

20. A disposable linear surgical stapler comprising:

a handle;

an anvil means;

a staple cartridge means containing a plurality of staples;

said staple cartridge means operatively connected to said anvil means, and said anvil means and said cartridge means selectively juxtaposed with respect to each other across a gap;

a staple firing means on said handle;

a slidable staple firing wedge disposed at one end of said staple cartridge means and being slidable through a path adjacent and along said plurality of staples;

said handle being spaced from said anvil means and said staple cartridge means;

a flexible means, comprising a flexible conduit and a flexible cable extending therethrough, operably interconnecting said staple firing means on said handle and said staple cartridge and being connected to said firing wedge for pulling said wedge through said path for driving staples from said cartridge toward and against said anvil across said gap; and

wherein said staple firing means, said flexible means and said firing wedge are operable to fire staples serially.

21. A disposable linear surgical stapler for implanting and forming at least one line of staples in tissue and comprising:

a handle;

an anvil means including an anvil having a plurality of staple pockets for forming and clinching staples;

a staple cartridge means including a plurality of staple channels for holding staples in a row, said staple cartridge means operatively juxtaposed with said anvil means;

said anvil means being pivoted to said cartridge means and juxtaposed in a parallel operative relationship therewith, defining a gap therebetween;

said anvil means further including an anvil housing and anvil position adjusting means in said housing for adjusting the position of said anvil with respect to said housing and in a direction to vary the width of said gap between said anvil means and said cartridge means;

said anvil position adjusting means including a sliding cam having two cam surfaces corresponding to a retracted anvil position and two second cam surfaces corresponding to a projected anvil position and a smaller gap;

said handle being spaced from said anvil means and said cartridge means;

a plurality of staple drivers operatively aligned with respective staples in said staple channels;

a driver engaging wedge means disposed at a forward end of said staple cartridge and movable in a drive path therein for sequentially engaging said drivers, moving them toward said staples and firing said staples from said channels toward said anvil;

a flexible conduit extending between said handle and said cartridge means;

a rotatable firing knob means in said handle; and

a flexible cable extending through said conduit and having a forward end attached to said wedge means, and a rearward end attached to said firing knob means such that rotation of said knob means pulls said cable and said wedge is thereby pulled through said path, sequentially engaging said drivers and firing said staples.

22. A disposable linear surgical stapler, as in claim 21, including two screws mounted in an upper face of said anvil rearward of said staple pockets, said screws having heads disposed in sliding engagement with said sliding cam and respective cam surfaces, said screws being rotatable within said anvil for adjustment of the position of said anvil with respect to said sliding cam and said anvil housing.

23. A disposable linear surgical stapler, as in claim 22, further including a retention plate connected to said sliding cam for motion therewith and including a slot at each end through which a respective one of said screws extends.

24. A disposable linear surgical stapler for implanting and forming at least one line of staples in tissue and comprising:

a handle;

an anvil means including an anvil having a plurality of staple pockets for forming and clinching staples;

a staple cartridge means including a plurality of staple channels for holding staples in a row, said staple cartridge means operatively juxtaposed with said anvil means;

said handle being spaced from said anvil means and said cartridge means;

a plurality of staple drivers operatively aligned with respective staples in said staple channels;

a driver engaging wedge means disposed at a forward end of said staple cartridge and movable in a drive path therein for sequentially engaging said drivers, moving them toward said staples and firing said staples from said channels toward said anvil;

a flexible conduit extending between said handle and said cartridge means;

a rotatable firing knob means in said handle;

a flexible cable extending through said conduit and having a forward end attached to said wedge means, and a rearward end attached to said firing knob means such that rotation of said knob means pulls said cable and said wedge is thereby pulled through said path, sequentially engaging said drivers and firing said staples, wherein said stapler is operable to implant and form two staggered rows of staples in tissue and further including;

a plurality of staggered guide rails within said cartridge means and defining driver channels for guiding said staple drivers as they are moved by said wedge means to fire said staples, said staggered guide rails also defining inwardly facing guide surfaces for guiding said wedge means along said path;

a wedge means pocket disposed at a forward end of said cartridge means receiving said wedge means prior to movement thereof along said path;

said guide rails at a forward end of said path within said cartridge means having respective forward tapering surfaces leading from said wedge means pocket to said path for guiding said wedge therebetween when said wedge is pulled toward said drivers;

each of said drivers comprising bifurcated, offset, staple driving leg portions, joined at upper ends thereof, each upper end having a cam surface sloping upwardly to an apex intermediate said leg portions; and

wherein one of said leg portions of each driver resides between two of said guide rails on one side of said cartridge means and said path and the other leg portion of each driver resides between another two guide rails on another side of said cartridge means and said path and offset from said first two projection means.

25. A disposable linear surgical stapler, as in claim 24, including an elongated driver blocking rib extending between staple rows at a bottom face of said cartridge means for blocking free movement of drivers out of said cartridge means.

26. A disposable linear surgical stapler, as in claim 25, including a cartridge lid disposed over said driver channels and capturing said drivers therein, said lid having therein an elongated slot aligned with said path for guiding said wedge means, said wedge means being moveable in a direction extending between ends of said elongated slot.

27. A disposable linear surgical stapler, as in claim 26, wherein said wedge means includes a tapered wedge blade extending through said elongated slot in said path and a base member slidably disposed on said cartridge lid, said lid extending between said base member and said drive path.

28. A disposable linear surgical stapler, as in claim 27, wherein said cartridge means includes a cartridge body housing said staple channels, guide rails, drivers and wedge pocket, and further including a cartridge housing enclosing said base member of said wedge means and slidably holding said base member on said cartridge lid.

29. A disposable linear surgical stapler for implanting and forming at least one line of staples in tissue and comprising:

a handle;

an anvil means including an anvil having a plurality of staple pockets for forming and clinching staples;

a staple cartridge means including a plurality of staple channels for holding staples in a row, said staple cartridge means operatively juxtaposed with said anvil means;

said handle being spaced from said anvil means and said cartridge means;

a plurality of staple drivers operatively aligned with respective staples in said staple channels;

a driver engaging wedge means disposed at a forward end of said staple cartridge and movable in a drive path therein for sequentially engaging said drivers, moving them toward said staples and firing said staples from said channels toward said anvil;

a flexible conduit extending between said handle and said cartridge means;

a rotatable firing knob means in said handle;

a flexible cable extending through said conduit and having a forward end attached to said wedge means, and a rearward end attached to said firing knob means such that rotation of said knob means pulls said cable and said wedge is thereby pulled through said path, sequentially engaging said drivers and firing said staples, and includes;

a knob;

a cable spool attached to said knob for rotation therewith;

a threaded shank extending beyond said spool for rotation therewith;

a nut on said threaded shank;

means for restraining said nut from rotation, such that when said knob is turned said nut moves along said shank; and

first stop means for engaging said nut, and preventing rotation of said knob in an inoperative direction when said knob is initially rotated.

30. A disposable linear surgical stapler, as in claim 29, wherein said cable spool is provided with a safety lug recess and further including a slidable safety lug within said handle for extending into said safety lug recess in a safety position preventing rotation of said knob, and being slidable out of said safety lug recess to permit rotation of said knob.

31. A disposable linear surgical stapler for implanting and forming at least one line of staples in tissue and comprising:

a handle;

an anvil means including an anvil having a plurality of staple pockets for forming and clinching staples;

a staple cartridge means including a plurality of staple channels for holding staples in a row, said staple cartridge means operatively juxtaposed with said anvil means;

said handle being spaced from said anvil means and said cartridge means;

a plurality of staple drivers operatively aligned with respective staples in said staple channels;

a driver engaging wedge means disposed at a forward end of said staple cartridge and movable in a drive path therein for sequentially engaging said drivers, moving them toward said staples and firing said staples from said channels toward said anvil;

a flexible conduit extending between said handle and said cartridge means;

a rotatable firing knob means in said handle;

a flexible cable extending through said conduit and having a forward end attached to said wedge means, and a rearward end attached to said firing knob means such that rotation of said knob means pulls said cable and said wedge is thereby pulled through said path, sequentially engaging said drivers and firing said staples;

said flexible conduit having two ends, one secured to said handle and one to said cartridge means, such that when said knob means is operated, said cable is slidable within said conduit and is operative to draw said wedge means within said cartridge means from a forward to a rearward end threof and toward said handle; and

further including a flexible reinforcing means attached along said conduit for preventing firing of said staples in response to inadvertent elongation of said flexible conduit.

32. A disposable linear surgical stapler having a cartridge means and an anvil means cooperating for implanting staples in tissue therebetween, a handle independent of said cartridge means and said anvil means, and a flexible drive shaft means, including a flexible cable for operating said cartridge means to fire a number of staples toward said anvil means, said handling including:

a rotatable firing knob;

a cable spool mounted for rotation with said knob and operable to pull said cable when initially rotated in a predetermined direction; and

,

means for preventing initial rotation of said spool in an inoperative direction other than said predetermined direction;

wherein said means for preventing initial rotation of said spool in an inoperative direction includes a threaded shank attached to said spool for rotation therewith, a nut mounted on said shank, means to restrain said nut against rotation so that said nut moves linearly along said shank when said knob, spool and shank are rotated, and a stop surface holding said nut against such linear movement, and holding said shank, spool and knob against rotation in a predetermined inoperative direction.

33. A disposable linear surgical stapler, as in claim 32, further including a second stop surface for preventing continued rotation of said shank, spool and knob when said number of staples has been fired.

34. A disposable linear surgical stapler, as in claim 32, further including slidable safety lug means for engaging one of said knob, spool and shank and selectively preventing rotation thereof.