Apparatus for molding plural colored plastic hollow shells

• US 4,610,620 A
• Filed: 09/20/1984
• Issued: 09/09/1986
• Est. Priority Date: 09/20/1984
• Status: Expired due to Term

• Current Assignee: Ex-Cell-O Corporation
• Original Assignee: Ex-Cell-O Corporation
• Inventors: Gray, John D.
• Primary Examiner(s): HOAG, WILLARD
• Application Number:
  US06/652,379
• Time in Patent Office: 719 Days
• Field of Search: 425/425, 425/427, 425/429, 425/430, 425/435, 425/434, 264/255
• US Class Current: 425/434
• CPC Class Codes: B29C 41/18 Slush casting, i.e. pouring moulding material into a hollow mould with excess material being poured off
• CPC Class Codes: B29C 41/22 Making multilayered or multicoloured articles
• CPC Class Codes: B29C 69/004 making articles by joining parts moulded in separate cavities, said parts being in said separate cavities during said joining B29C45/006, B29C51/267 take precedence
• CPC Class Codes: B44C 3/046 using a modelling surface, e.g. plate
• CPC Class Codes: B60R 13/0243 Doors
• CPC Class Codes: B60R 13/0256 Dashboard liners
• CPC Class Codes: B60R 2013/0281 made of a plurality of visible parts
• CPC Class Codes: B60R 2013/0293 Connection or positioning of adjacent panels

Abstract

Apparatus for manufacturing pin-stripe or common color thin-walled hollow shells for parts such as automobile door panels, controls and instrument panels from dry thermo-plastic powders include a powder box divider to form two or more compartments in a powder charge box and means for joining the charge box divider end-to-end with a mold separation edge on an open-ended heated mold for separating the mold into two or more sections; each compartment of the charge box has a different color powder. The charge box and mold are joined and then are rotated so that the powder is distributed into each mold section by gravity flow. Thereafter a third powder is distributed against an exposed division surface on the mold separation edge so as to form a pin stripe or common color for bonding prior cast multi-colored sections of a resultant shell of cured material.

Claims

1. Apparatus for molding a thin-walled plastic shell in a heated open-ended mold from a charge of thermoplastic powder material in open-ended charge box means comprising:

means for joining a mold and charge box means in open-ended relationship;

co-acting means on the box means and the mold to define at least two separate molding surfaces on the mold;

means for rotating the mold and charge box means so as to distribute separate charges of powder material against the separate molding surfaces of the mold, connector formation means including a style line molding surface on the mold separate from and raised with respect to said at least two separate molding surfaces, means including a divider on the charge box means and seal gasket means on said divider with a surface area complementary to said styling line molding surface and selectively engageable therewith to completely shield the styling line molding surface as material is distributed on the other casting surfaces;

means for selectively separating said seal gasket means from said styling line molding surface to completely expose it, and means for distributing thermoplastic powder on the completely exposed style line molding material between the material previously molded on the separate molding surfaces to form a connector style line bonded therebetween.

2. In the apparatus of claim 1,

said charge box means including a single open-end box having at least one divider wall separating the box into first and second open end compartments each adapted to have a predetermined charge of plastic powder therein;

said mold having a rib with a flat styling line surface and rib edge surfaces;

said flat styling line surface being located in close spaced relationship to and completely covered by said at least one divider wall when said charge box means is joined to said mold and said seal gasket means loacted between said rib and said divider to seal said separate molding surfaces on the mold that receive powder from the first and second open end compartments when the open-ended box and mold are joined and rotated to form separate shell segments on the mold with edges formed against said rib edge surfaces;

means for separating said mold from said charge box to expose said flat styling line surface and the backside of the shell segment edges; and

said means for distributing thermoplastic powder including a spout for depositing the powder on the style line molding surface when the mold is separated from said charge box.