Bi-directional optical fiber coupler

• US 4,611,884 A
• Filed: 11/24/1982
• Issued: 09/16/1986
• Est. Priority Date: 11/24/1982
• Status: Expired due to Fees

• Current Assignee: ADC Telecommunications Incorporated (TE Connectivity Limited)
• Original Assignee: ADC Telecommunications Incorporated (TE Connectivity Limited)
• Inventors: Roberts, Harold
• Primary Examiner(s): Sikes, William L.
• Assistant Examiner(s): FONT, FRANK G
• Application Number:
  US06/444,494
• Time in Patent Office: 1,392 Days
• Field of Search: 250/227, 357/30, 357/72, 350/96.15, 350/96.16, 350/96.18, 350/96.20
• US Class Current: 385/44
• CPC Class Codes: G02B 6/2817 using reflective elements to split or combine optical signals
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence
• CPC Class Codes: G02B 6/4246 Bidirectionally operating package structures

Abstract

A bi-directional, fiber optic coupler operative to receive from an optical fiber, modulated light for detection thereof, and for applying to the same fiber, modulated light for transmission to a remote location. The coupler comprises a body which can be conveniently and economically molded as a unitary plastic element and in which a V-channel is formed to receive and securely hold the optical fiber. The channel terminates in a slanted reflecting face which is readily coated with a dielectric layer to provide a beam splitting function, or in the case of dual frequency transmissions, a frequency dependent layer to provide multiplexing or demultiplexing. The slanted reflecting face is located at the bottom of an emitter cavity in which an emitter assembly is readily press-fit to provide predetermined alignment between light emanating from the emitter assembly and the reflecting face from which the light is reflected into the adjacent termination of the optical fiber. A detector cavity is formed within the body and positioned to receive light passing through the reflecting face. The transiting light is refracted downward toward the detector cavity which is positioned off axis. An index of refraction matching material may be applied between the optical fiber and reflecting face in which case the reflecting face passes the incoming light directly along the axis. A portion of the transmitted light is totally internally reflected by the bottom surface of the emitter cavity which is formed to provide a mirror surface that redirects that light toward the detector cavity. A lens may be molded directly into the coupler body to gather light passing through and refracted by the reflecting face. For the portion of light generated by the emitter and passing through the reflective face, a reflective wedge is provided in the bottom of the coupler body to direct that radiation away from the detector to reduce cross talk.

Claims

1. A bi-directional coupler for an optical fiber termination, comprising:

a monolithic coupler body of a light transmissive substance of substantially homogeneous index of refraction having an outer surface;

said monolithic coupler having a first integral cavity in communication with said outer surface for receiving a first semiconductor optical transducer along a first axis;

said monolithic coupler body having a second integral cavity in communication with said outer surface for receiving a second semiconductor optical transducer along a second axis;

said monolithic coupler body having an integral internal and elongated optical fiber receiving channel along a third axis which is at a substantially inclined angle to said second axis;

said optical fiber receiving channel terminating on its internal end in an optical surface integrally formed within said monolithic coupler body operative to provide a first light path wholly within said coupler body defined between the first axis of said first integral cavity and the third axis of said optical fiber receiving channel and operative to provide a second light path defined between the second axis of said second integral cavity and the third axis of said optical fiber receiving channel by reflection from said optical surface; and

said second integral cavity terminating at said optical fiber receiving channel adjacent to said optical surface.

2. A bi-directional coupler for an optical fiber termination, comprising:

a monolithic coupler body of a light transmissive substance of substantially homogeneous index of refraction having an outer surface;

said monolithic coupler body having a first integral cavity in communication with said outer surface for receiving a light detector along a first axis;

said monolithic coupler body having a second integral cavity in communication with said outer surface for receiving a light emitter along a second axis;

said monolithic coupler body having an integral internal and elongated optical fiber receiving channel along a third axis which is at a substantially inclined angle to said second axis;

said optical fiber receiving channel terminating on its internal end in an optical surface integrally formed within said monolithic coupler body operative to provide a first light path wholly within said coupler body defined between the first axis of said first integral cavity and the third axis of said optical fiber receiving channel and operative to provide a second light path defined between the second axis of said second emitter cavity and the third axis of said optical fiber receiving channel by reflection from said optical surface; and

said second integral cavity terminating at said optical fiber receiving channel adjacent to said optical surface.

3. The coupler of claim 2, wherein said optical surface is coated to function as a beam splitter for radiation directed toward said optical surface from said second cavity to reflect a portion thereof along said channel and for radiation from said channel to reflect a portion thereof towards said emitter cavity.

4. The coupler of claim 2, further including an emitter assembly for applying light to said optical surface to be reflected towards said channel.

5. The coupler of claims 4 or 3, wherein said channel is V-shaped.

6. The coupler of claim 5, wherein said optical surface forms an angle of 60-70°

to said channel and the light path from said emitter cavity to said channel includes an acute angle.

7. The coupler of claims 2 or 4 further including an optical fiber within said channel having a light receiving and emitting termination proximate to said optical surface.

8. The coupler of claim 7 further including index matching epoxy for cementing said optical fiber within said channel and filling the space between the fiber termination and said optical surface.

9. The coupler of claim 2 further including

a ferruled emitter assembly having a light beam and centered within said emitter cavity;

said optical surface is located to receive said light beam.

10. The coupler of claim 4 wherein said body further includes means for directing away from said detector cavity any light from said emitter passing through said optical surface.

11. The coupler of claim 2, including a lens integral with said body and responsive to radiation passing through said optical surface for focusing the radiation toward said detector cavity.

12. The coupler of claim 2 further including:

an optical fiber within said channel;

index of refraction matching material within said channel between a termination of said fiber and said optical surface.

13. The coupler of claim 2 further including:

an optical fiber within said channel having a termination proximate to said optical surface;

an anti-reflective coating on said optical fiber termination.

14. The coupler of claim 2, further including index of refraction matching material within said detector cavity.

15. The coupler of claim 2, wherein said optical surface includes a frequency dependent dielectric coating adapting said coupler for multiple frequency operation as a multiplexer or demultiplexer.

16. The coupler of claim 2 wherein said body comprises a transparent molded plastic.

17. The coupler of claim 16 wherein said plastic includes an acrylic or polycarbonate.

18. The coupler of claim 2 further including a ledge within said emitter cavity adapted to prevent an emitter assembly positioned within said cavity from contacting said optical surface.