Articles for providing fire protection

• US 4,612,239 A
• Filed: 05/10/1984
• Issued: 09/16/1986
• Est. Priority Date: 02/15/1983
• Status: Expired due to Term

• Current Assignee: Felix Dimanshteyn
• Original Assignee: Felix Dimanshteyn
• Inventors: Dimanshteyn, Felix
• Primary Examiner(s): Lechert, Jr., Stephen J.
• Assistant Examiner(s): Locker, Howard J.
• Application Number:
  US06/608,728
• Time in Patent Office: 859 Days
• Field of Search: 252/2, 252/4, 252/5, 252/6, 252/7, 252/605, 252/608, 169/43, 169/DIG. 2, 156/325, 156/326, 156/327, 156/333, 156/334, 428/920-921, 428/251, 428/252, 428/246, 428/284, 428/285, 428/287, 428/408, 428/902, 8/490
• US Class Current: 442/234
• CPC Class Codes: A62D 1/0007 Solid extinguishing substances
• CPC Class Codes: B32B 15/08 of synthetic resin
• CPC Class Codes: B32B 15/18 comprising iron or steel B32B15/011, B32B15/012 and B32B15/013 take precedence
• CPC Class Codes: B32B 15/20 comprising aluminium or copper B32B15/016 and B32B15/017 take precedence
• CPC Class Codes: B32B 2250/03 3 layers
• CPC Class Codes: B32B 2262/0269 Aromatic polyamide fibres
• CPC Class Codes: B32B 2262/101 Glass fibres
• CPC Class Codes: B32B 2262/105 Ceramic fibres
• CPC Class Codes: B32B 2262/106 Carbon fibres, e.g. graphite fibres
• CPC Class Codes: B32B 2264/104 Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
• CPC Class Codes: B32B 2307/304 Insulating
• CPC Class Codes: B32B 2307/3065 Flame resistant or retardant, fire resistant or retardant
• CPC Class Codes: B32B 25/02 with fibres or particles being present as additives in the layer
• CPC Class Codes: B32B 25/08 of synthetic resin
• CPC Class Codes: B32B 25/14 comprising synthetic rubber copolymers B32B25/18 and B32B25/20 take precedence
• CPC Class Codes: C09K 21/02 Inorganic materials
• CPC Class Codes: F16L 57/04 against fire or other external sources of extreme heat
• CPC Class Codes: Y10S 169/02 Ablative fluids
• CPC Class Codes: Y10S 428/92 Fire or heat protection feature
• CPC Class Codes: Y10T 442/3431 Plural fabric layers
• CPC Class Codes: Y10T 442/3439 : Including a nonwoven fabric layer
• CPC Class Codes: Y10T 442/365 : At least one layer is a preformed synthetic polymeric film or sheet
• CPC Class Codes: Y10T 442/3805 : Coating or impregnation contains natural or synthetic rubber
• CPC Class Codes: Y10T 442/3813 : Coating or impregnation contains synthetic polymeric material

Abstract

A fire protection and/or extinguishing article comprises a sheet which has, uniformly dispersed therein, a material which undergoes an endothermic reaction to release a non-flammable gas and simultaneously absorb heat when subjected to an elevated temperature. This sheet is sandwiched between a gas permeable thermal barrier and a layer of gas permeable thermal insulation in a preferred embodiment which may function as a foldable and storable blanket.

Claims

1. A fire protection article comprising:

an extinguishing/coolant agent, said agent comprising a dry material which is stable at room temperature and which will undergo an endothermic reaction to generate a non-toxic and non-flammable gas while simultaneously absorbing heat when subjected to an elevated temperature, said extinguishing/coolant agent being selected from the group consisting of sodium bicarbonate, potassium bicarbonate, borax, monoammonium phosphate and urea potassium bicarbonate;

a non-flammable and non-toxic adhesive, said adhesive and agent being intimately mixed and cured to define a non-porous layer having the agent uniformily dispersed therein, said adhesive being selected from the group consisting of neoprene elastomer, latex modified elastomer emulsions, synthetic elastomers and polyvinyl alcohol; and

a thermal barrier layer, said barrier layer being comprised of a gas permeable fabric and being at least partly bonded to a first surface of said non-porous layer, said fabric being non-flammable and retaining its dimensional stability at temperatures above the temperature at which said agent undergoes an endothermic reaction, said fabric being comprised of fibers selected from the group consisting of glass, graphite and ceramic.

2. The article of claim 1 further comprising:

a layer of thermal insulating material bonded to the second surface of said non-porous layer.

3. The article of claim 2 further comprising:

an isolation layer bonded to the exposed surface of said layer of thermal insulating material.

4. The article of claim 2 wherein said layer of thermal insulating material is gas permeable.

5. The article of claim 1 wherein the adhesive has a melting temperature which is higher than the temperature at which the agent decomposes and the agent undergoes the endothermic reaction in the same volume it occupies in the non-porous layer whereby high localized gas pressures result, the gas being micro-explosively released from the non-porous layer when the containment pressure of the adhesive is exceeded.

6. The article of claim 5 wherein said micro-explosions initially occur in a layer of the non-porous layer adjacent the surface which is closet to the heat source and proceed internally in generally a layer-by-layer process.

7. The article of claim 6 wherein said agent is microencapsulated prior to the formation of said non-porous layer.

8. The article of claim 7 wherein said microcapsules comprise water glass.

9. The article of claim 4 further comprising:

an isolation layer bonded to the exposed surface of said layer of thermal insulating material.

10. The article of claim 1 wherein said agent is microencapsulated prior to the formation of said non-porous layer.

11. The article of claim 10 wherein the adhesive has a melting temperature which is higher than the temperature at which the agent decomposes and the agent undergoes the endothermic reaction in the same volume it occupies in the layer whereby high localized gas pressures result, the gas being micro-explosively released.

12. The article of claim 10 further comprising:

a layer of thermal insulating material bonded to the second surface of the said non-porous layer.

13. A fire protection article comprising:

an extinguishing/coolant agent, said agent comprising a dry material which is stable at room temperature and which will undergo an endothermic reaction to generate a non-toxic and non-flammable gas while simultaneously absorbing heat when subjected to an elevated temperature, said agent being selected from the group consisting of sodium bicarbonate, potassium bicarbonate, borax, monoammonium phosphate and urea potassium bicarbonate;

a non-flammable and non-toxic adhesive;

said adhesive and agent being intimately mixed and cured to define a non-porous layer having the agent uniformily dispersed therein, said adhesive being selected from the group consisting of neoprene elastomer, laxtex modified elastomer emulsions, synthetic elastomers and polyvinyl alcohol; and

a thermal barrier layer, said barrier layer being at least partly bonded to a first surface of non-porous layer, said barrier layer being non-flammable and non-permeable to the generated gas, said barrier layer being comprised of a material selected from the group consisting of metal and plastic and retaining its physical and chemical properties at temperatures exceeding the temperature at which the agent undergoes an endothermic reaction to generate gas.

14. The article of claim 13 wherein said barrier layer can in part expand outwardly relative to said non-porous layer.

15. The article of claim 13 further comprising:

a layer of gas permeable thermal insulating material bonded to the second surface of said non-porous layer.

16. The article of claim 13 wherein the adhesive has a melting temperature which is higher than the temperature at which the agent decomposes and the agent undergoes the endothermic reaction in the same volume it occupies in the non-porous layer whereby high localized gas pressures result, the gas being micro-explosively released from the non-porous layer when the containment pressure of the adhesive is exceeded.

17. The article of claim 16 wherein said micro-explosions initially occur in a layer of the non-porous layer adjacent the surface which is closest to the heat source and proceed internally in generally a layer-by-layer process.

18. The article of claim 15 further comprising:

an isolation layer bonded to the exposed surface of said layer of thermal insulating material.

19. The article of claim 18 wherein said isolation layer is gas permeable.

20. The article of claim 13 wherein said barrier layer is comprised of a foil selected from the group consisting of aluminum, steel and brass.

21. The article of claim 14 wherein said barrier layer is comprised of foil selected from the group consisting of aluminum, steel and brass.

22. The article of claim 15 where said barrier layer can in part expand outwardly relative to said non-porous layer.

23. The article of claim 16 further comprising:

a layer of insulating material bonded to the second surface of said non-porous layer.

24. The article of claim 13 wherein said agent is microencapsulated prior to the formation of said non-porous layer.

25. The article of claim 24 wherein the adhesive has a melting temperature which is higher than the temperature at which the agent decomposes and the agent undergoes the endothermic reaction in the same volume it occupies in the layer whereby high localized gas pressures result, the gas being micro-explosively released.