Quick connector to medical electrical lead

• US 4,614,395 A
• Filed: 04/04/1985
• Issued: 09/30/1986
• Est. Priority Date: 04/04/1985
• Status: Expired due to Term

• Current Assignee: Pacesetter Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Peers-Trevarton, Charles A.
• Primary Examiner(s): Weidenfeld, Gil
• Assistant Examiner(s): BRADLEY, PAULA A
• Application Number:
  US06/720,284
• Time in Patent Office: 544 Days
• Field of Search: 339/95 R, 339/95 B, 339/96, 339/97 R, 339/224, 29/874, 29/876, 29/881
• US Class Current: 439/391
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 11/24 with gripping jaws, e.g. crocodile clip
• CPC Class Codes: H01R 4/26 Connections in which at least one of the connecting parts has projections which bite into or engage the other connecting part in order to improve the contact H01R4/188, H01R4/203, H01R4/5075 take precedence; using shape memory materials H01R4/01
• CPC Class Codes: Y10T 29/49217 by elastic joining

Abstract

The quick connector includes an elastomeric sleeve, a rod slidable in the sleeve, and a tube mounted in permanent assembly with one end of the rod. The tube is split at an outer end providing a pair of jaw-like tube segments which extend in divergent relation when in an open position. Each of the segments has a series of longitudinally spaced rearwardly extending barbs. A guide wire having an axially inner end is co-axially embedded in the rod and an axially outer end of the guide wire projects axially outwardly between the diverging jaw-like tube segments. A medical electrical lead is co-axially mounted over the guide wire and between the diverging jaw-like tube segments in radially disposed relation to the barbs. The lead includes a tubular insulation sheath and a coiled conductor in the sheath. The rod and the elastomeric sleeve are axially movable relative to one another after the diverging jaw-like tube segments are moved radially inwardly into a closed position to cause the barbs carried on the thus moved segments to become embedded in the coiled conductor for locking the lead in fixed assembly with the rod.

Claims

1. A quick connector for a neural stimulator lead or a cardiac pacing lead including:

a rod-type extension, an elastomeric sleeve slidably mounted on said rod-type extension, a tube mounted in permanent assembly with one end of said rod-type extension, the tube being split at an outer end to provide a pair of jaw-like tube segments which extend in divergent relation when in an open position, each of the segments having a series of longitudinally spaced rearwardly extending barbs, a guide wire having an axially inner end co-axially embedded in said extension and an axially outer end projecting axially outwardly between said diverging jaw-like tube segments, and one end of a medical electrical lead being co-axially mounted over the guide wire, the lead having a tubular insulation sheath and axially spaced coils of a coiled conductor within the sheath and being positioned between the diverging jaw-like tube segments in radially disposed relation to the barbs, the rod-type extension and the elastomeric sleeve being axially movable relative to one another and operable to cause the diverging jaw-like tube segments to move radially inwardly into a closed position and to cause the barbs carried on the thus moved segments to become embedded in the coiled conductor for locking the medical electrical lead in fixed assembly with said rod-type extension.

2. The quick connector of claim 1 wherein said elastomeric sleeve is made of a silicone rubber and said rod-type extension is made of stainless steel.

3. The quick connector of claim 1 wherein said sleeve includes fluid seal means between said extension and said elastomeric sleeve for preventing fluid flow axially into the sleeve.

4. The quick connector of claim 1 wherein each diverging jaw-like tube segments has barb sockets for receiving said barbs and said barbs are mounted within said sockets, said barbs co-acting with the segments to provide means for forcing the coils against the guide wire thus assuring good electrical contact between said barbs, the coils and said guide wire.

5. The quick connector of claim 1 including means for exerting a continual pressure on said jaw-like tube segments and said barbs carried by said segments causing said barbs to bite into the insulative sheath to make good electrical contact with the coiled conductor.

6. The quick connector of claim 1 wherein said rod-type extension is made of stainless steel and has a break-off groove in its perimeter thus enabling an end portion of said extension remote from said guide wire to be broken at said break-off groove and detached from said extension leaving a stainless steel terminal pin projecting axially away from said elastomeric sleeve at its end remote from the medical electrical lead.

7. The quick connector of claim 1 including locking means which co-act between said rod-type extension and said sleeve for holding these components against relative axial movement in locked assembly whereby said barbs can be maintained embedded in the coiled conductor of the medical electrical lead.

8. The connector of claim 1 wherein said elastomeric sleeve has an axial sleeve passageway, a metallic closer sleeve is mounted internally of said axially passageway, locking means are provided which are engageable between said closer sleeve and one of said jaw-like tube segments upon said sleeve and said jaw-like tube segments being moved axially relative to each other for engaging said locking means and when engaged securing said sleeve and said jaw-like segments in a fixed position relative to one another.

9. The connector of claim 1 wherein said elastomeric sleeve has a stainless steel closer sleeve molded interiorly of the elastomeric sleeve, said closer sleeve being provided with a groove on an inner surface of a distal end thereof, and one of said jaw-like tube segments having a protuberance engageable in said groove for locking said tube and said extension attached thereto in a fixed position relative to said closer sleeve and said elastomeric sleeve.

10. The connector of claim 1 wherein said elastomeric sleeve has an axial sleeve passageway with opposite ends of the passageway having a common diameter and a chamber or cavity having a greater diameter than said passageway situated between the opposite ends of said passageway, a metallic closer sleeve being mounted in said chamber, and locking means being provided between said sleeve and one of said jaw-like tube segments for securing said sleeve in a fixed position relative to said rod-type extension when in an assembled condition.

11. The quick connector of claim 1 wherein said jaw-like tube segments are stamped from a sheet of stainless steel of 0.008 inches in thickness and are of such metallurgical characteristics as to enable said segments to be moved from a divergent open position to an essentially parallel closed position.

12. The quick connector of claim 11 wherein said segments have an outside diameter, approximating an outside diameter of said rod-type extension, thus enabling ready co-action between said sleeve and said segments and said rod-type extension to facilitate relative axial movement of these components when they are assembled.

13. A quick connector for a neural stimulator lead or a cardiac pacing lead including a rod-type extension, an elastomeric sleeve relatively inert to body fluids slidably mounted on said rod-type extension, said sleeve having an axially extending passageway and a chamber between its ends having a diameter greater than the diameter of said passageway, a tube fixed to one end of said rod-type extension, said tube being split at an outer end to provide a pair of jaw-like tube segments which extend in divergent relation when in an open position prior to assembly, each of said segments having a series of longitudinally spaced barbs, a guide wire having an axially extending inner end co-axially embedded in said extension and an axially extending outer end projecting axially outwardly between said diverging jaw-like tube segments, and a medical electrical lead proximal end co-axially mounted over said guide wire and having a tubular insulative sheath and axially spaced coils of a coiled conductor therein, the lead proximal end being positioned between said diverging jaw-like tube segments in radially disposed relation to said barbs, said rod-type extension and said elastomeric sleeve being axially movable relative to one another and operable to cause said diverging jaw-like tube segments to move radially inwardly into a closed position and to cause said barbs carried on the thus moved segments to become embedded in the coiled conductor for locking the medical electrical lead in fixed assembly with said rod-type extension as said tube is moved axially into said chamber.

14. The quick connector of claim 13 wherein said elastomeric sleeve is made of a silicone rubber, said rod-type extension is made of stainless steel, and fluid seal means are provided between said extension and said elastomeric sleeve for preventing fluid flow axially into said sleeve.

15. The quick connector of claim 13 wherein said diverging jaw-like tooth segments have barb sockets for receiving said barbs and said barbs are mounted within said sockets, said barbs co-acting with said segments to provide means for forcing the coiled conductor against said guide wire thus assuring good electrical contact of said guide wire and said barbs with the coils of the coiled conductor.

16. The quick connector of claim 13 including means in said sleeve for exerting a continual pressure on said jaw-like tube segments and said barbs carried by said segments causing said barbs to bite into the insulating sheath thus causing a good electrical contact of said barbs with coils of the coiled conductor.

17. The quick connector of claim 13 wherein said rod-type extension is made of stainless steel and has a break-off groove in its perimeter thus enabling an end portion of said extension remote from said guide wire to be broken at the break-off groove and detached from said extension leaving a stainless steel terminal pin projecting axially away from said elastomeric sleeve at its end remote from the medical electrical lead.

18. The quick connector of claim 13 including locking means co-acting between said rod-type extension and said sleeve for holding these components against relative axial movement in locked assembly whereby said barbs are maintained embedded in the coiled conductor and the sheath of the lead.

19. The quick connector of claim 13 wherein said jaw-like tube segments are stamped from a sheet of stainless steel of 0.008 inches in thickness and have such metallurgical characteristics as to enable said segments to be moved from a divergent open position to an essentially parallel closed position.

20. The quick connector of claim 19 wherein said segments have an outside diameter, approximating an outside diameter of said rod-type extension, which enables ready co-action between said sleeve and said segments and said rod-type extension to facilitate relative axial movement of these components when they are assembled.

21. A method for forming a terminal electrode assembly at the proximal end of a medical electrical lead of the type comprising a tubular sheath and a coiled conductor within the sheath, said method comprising:

providing gripping means including a jaw formation with teeth capable of piercing the sheath and capable of making electrical connection with the coiled conductor;

providing a sleeve made of a flexible, insulative material into which said gripping means can be pulled;

providing a terminal pin with excess length which is coupled at one end to said gripping means and which can extend through said sleeve;

placing said gripping means over the proximal end of the medical electrical lead;

folding said jaw formation into and about the proximal end of the lead;

inserting said terminal pin into and through the sleeve;

pulling said terminal pin through a major portion of said sleeve to pull said gripping means and the lead proximal end into the sleeve.

22. The method of claim 21 including the step of fixing said gripping means in said sleeve.

23. The method of claim 21 including the step of cutting off any excess length of terminal pin to provide a desired terminal pin length.

24. The method of claim 23 including the step of providing a weakened area in said terminal pin to facilitate breaking off of the excess length of said terminal pin at the weakened area.

25. A terminal electrode assembly for connecting to a proximal end of a medical electrical lead of the type comprising a tubular sheath and a coiled conductor within the sheath, said assembly comprising;

gripping means including a jaw formation having teeth capable of piercing the sheath to make electrical contact with the coiled conductor;

a sleeve of flexible insulative material into which said gripping means can be pulled;

and a terminal pin with excess length which is coupled at one end to said gripping means and which can extend through said sleeve when said terminal pin is inserted in said sleeve after said jaw formation is folded into and about the lead proximal end.

26. The terminal electrode assembly of claim 25 including means in said sleeve for fixing said gripping means in said sleeve after a major portion of said terminal pin has been pulled through said sleeve.

27. The terminal electrode assembly of claim 26 wherein said terminal pin has a weakened area to facilitate breaking off of the excess length of said terminal pin at said weakened area after a major portion of said terminal pin has been pulled through said sleeve.

28. The assembly of claim 27 including means for holding the folded in assembly of said arms gripping the proximal end of the lead within said cavity.

29. A quick connector assembly for creating and securing a terminal electrode assembly to the proximal end of a medical electrical lead, such as a pacing lead or a neural stimilator lead, said connector/terminal electrode assembly comprising a sleeve of insulative flexible material having a distal end, a proximal end, a cavity therein and first and second bores, smaller-in-cross-section than said cavity, in the distal and proximal ends respectively of said sleeve, a rod received within said bores and having a distal end and a proximal end extending out of said second bore, a metal sleeve having a proximal end fixed to the distal end of said rod and a bifurcated distal end which includes a first arm and a second arm and which extends out of said first bore, said arms initially being spread apart, each arm having projections facing each other and being capable of being folded into a proximal end of a lead having an outer insulation sheath and a coiled conductor within the sheath such that the projections pierce the sheath and make electrical contact with the coiled conductor, said rod being inserted into said sleeve through said first bore and being capable of being pulled through said second bore.