Incremental length or angle measuring system

• US 4,616,131 A
• Filed: 03/20/1984
• Issued: 10/07/1986
• Est. Priority Date: 03/26/1983
• Status: Expired due to Fees

• Current Assignee: Dr Johannes Heidenhain GmbH An Organization of W Germany
• Original Assignee: Dr. Johannes Heidenhain GmbH
• Inventors: Burkhardt, Horst
• Primary Examiner(s): Nelms, David C.
• Assistant Examiner(s): Messinger, Michael
• Application Number:
  US06/591,467
• Time in Patent Office: 931 Days
• Field of Search: 250/231 SE, 250/237 G, 340/347 P, 340/870.29, 356/395, 33/169 R
• US Class Current: 250/231.14
• CPC Class Codes: G01D 5/2455 with incremental and absolute tracks on the same encoder
• CPC Class Codes: G01D 5/2457 Incremental encoders having reference marks
• CPC Class Codes: G01D 5/3473 Circular or rotary encoders
• CPC Class Codes: G01D 5/36 Forming the light into pulses

Abstract

An incremental measuring system is disclosed in which a reference position can be determined at any time. A rotating carrier body carries an additional incremental graduation for which scanning fields are arranged on a scanning plate. During a calibrating operation an additional marking on the rotating carrier body is used to determine coincidence with an associated scanning field. At this point a measuring value counter is started which counts graduation increments associated with rotation of the carrier body by means of associated scanning fields until the measuring value counter is stopped. This stopping of the counter is controlled by a signal generated on coincidence of an additional marking of the carrier body with the next reference mark on the graduated disc which carries the measuring graduation. Simultaneously, an additional marking of the carrier body reads a code mark associated with the reference mark. Each of the code marks contains in coded form the absolute position of the associated reference mark with respect to the zero point of the measuring graduation. The reference position is determined from the counting value of the increments which are superposed on the absolute position value of the overrun reference mark.

Claims

1. In an incremental measuring system of the type which comprises a measuring scale which defines a first plurality of scannable markings including an incremental graduation and at least one reference mark, the position of which is absolutely fixed with respect to a zero point of the graduation;

a scanning unit which comprises a plurality of scanning fields for scanning selected ones of the first plurality of scannable markings along a scanning direction and means for generating scanning signals in response thereto, said scanning signals including periodic measuring signals generated in response to the incremental graduation; and

an evaluating system for evaluating the scanning signals, said evaluating system comprising means for counting pulses derived from the measuring signals as a measure of relative movement between the scanning unit and the measuring scale;

the improvement comprising;

a carrier body which defines a second plurality of scannable markings;

means for mounting the carrier body for movement relative both to the measuring scale and the scanning unit such that the second plurality of scannable markings can be brought into alignment along the scanning direction with at least a portion of the first plurality of scannable markings and scanning fields; and

means for controlling the operation of the evaluating system upon alignment along the scanning direction of selected ones of the second plurality of scannable markings and selected ones of the scanning fields and first plurality of scannable markings.

2. The invention of claim 1 wherein the measuring scale is mounted for rotation with respect to a frame;

wherein the first plurality of scannable markings comprises at least one code mark, each physically associated with a respective reference mark;

wherein the mounting means mounts the carrier body for rotation with respect to both the frame and the measuring scale, concentrically with the measuring scale;

wherein the second plurality of scannable markings comprises a carrier body incremental graduation, a first mark, a second mark, and a code mark scanning field;

wherein the evaluating system comprises a counter; and

wherein the scanning unit and evaluating system comprise means for controlling the counter to begin counting cycles of the carrier body incremental graduation in response to the first mark and means for stopping the counter in response to the second mark.

3. The invention of claim 1 wherein the at least one reference mark of the measuring scale comprises 2ⁿ reference marks arranged in an arcuate track centered on an axis of rotation and wherein the measuring scale additionally defines 2ⁿ code marks arranged concentrically with the reference marks, each of said code marks physically associated with a respective one of the reference marks and encoding an absolute position value indicative of the absolute position of the respective reference mark with respect to the zero point.

4. The invention of claim 1 wherein each reference mark comprises a sequence of component marks, and wherein the separation between adjacent ones of the component marks in each sequence varies irregularly.

5. The invention of claim 2 wherein each reference mark, the first mark and the second mark each comprise a respective sequence of component marks, wherein the separation between the adjacent ones of the component marks in each sequence varies irregularly.

6. The invention of claim 2 wherein the invention further comprises:

a motor; and

a linkage between the motor and the carrier body to allow the carrier body to be rotated by the motor.

7. The invention of claim 6 wherein the linkage comprises a toothed belt.

8. The invention of claim 1 wherein the second plurality of scannable markings comprises a second incremental graduation, wherein the scanning unit comprises means for generating a second set of periodic measuring signals in response to the second incremental graduation, and wherein the controlling means comprises means for counting pulses derived from the second set of periodic measuring signals.

9. An incremental measuring system comprising:

a measuring scale comprising a first incremental grid and a set of reference marks;

a carrier body mounted for movement with respect to both a frame and the measuring scale, said carrier body comprising a second incremental grid and at least first and second control marks;

a scanning unit mounted for movement with respect to the measuring scale and the carrier body to scan the measuring scale and the carrier body, said scanning unit comprising means for generating first and second sets of measuring signals in response to the first and second incremental grids, respectively, and means for generating control signals in response to the control marks;

means for evaluating the measuring signals and the control signals, said evaluating means comprising means, responsive to the first measuring signal, for counting first pulses derived from the first measuring signal to measure relative movement between the measuring scale and the scanning unit during a measuring mode of operation, and means, responsive to the second measuring signal and the control signals, for counting second pulses derived from the second measuring signal to measure the absolute position of the measuring scale with respect to the frame during a calibrating mode of operation.

10. The invention of claim 9 wherein the scanning unit is fixedly mounted to a frame, wherein the measuring scale is mounted on a shaft which is mounted to rotate with respect to the frame about a rotation axis, and wherein the carrier body is mounted for rotation with respect to both the frame and the measuring scale about the rotation axis.

11. The invention of claim 10 wherein the first and second incremental grids are arranged as respective first and second arcuate tracks centered on the rotation axis.

12. The invention of claim 11 wherein the set of reference marks comprises 2ⁿ reference marks arranged in a third arcuate track centered on the rotation axis, and wherein the measuring scale additionally defines 2ⁿ code marks arranged concentrically with the reference marks, each of the code marks radially aligned with a respective one of the reference marks and encoding an absolute position value indicative of the absolute position of the respective reference mark with respect to the zero point.

13. The invention of claim 10 further comprising:

a motor mounted to the frame; and

a linkage between the motor and the carrier body to allow the carrier body to be rotated by the motor.