Battery charger including thermistor

• US 4,616,171 A
• Filed: 04/03/1985
• Issued: 10/07/1986
• Est. Priority Date: 04/06/1984
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Verdier, Alain, Hernandez, Jean R.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/719,319
• Time in Patent Office: 552 Days
• Field of Search: 320/30, 320/35, 320/36, 320/54, 320/55
• US Class Current: 320/142
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H02J 7/007192 in response to temperature
• CPC Class Codes: Y10S 320/32 Voltage divider having diverse elements other than merely plural resistors

Abstract

A battery charger for charging an electric battery pack has a supply rectifier connectable to the battery pack via a thyristor. A thermistor is mounted on a mechanical structure and brought into thermal contact with a cell of the battery pack to measure the temperature thereof. Comparators control the firing of the thyristor in dependence on the state of the thermal conductive relationship between the thermistor and the cell and also upon dependence of a correct electrical connection between the thermistor and the battery pack.

Claims

1. A device for charging an electrical battery pack, comprising:

electrical supply means for providing a supply voltage and having two poles connected via a controlled switch to output terminals adapted to be connected to the battery pack for charging the latter when the controlled switch is closed;

a heat-sensitive resistive member having a first terminal free of any electrical connection in the absence of the battery pack and a second terminal connected via a resistor to one pole of the supply means;

mechanical support means for supporting said heat-sensitive resistive member and for bringing the heat-sensitive resistive member into heat-conducting relation with a rechargeable battery cell of the battery pack and for placing said first terminal in electrical communication with a terminal of this battery cell; and

comparator means for comparing the voltage on said second terminal with at least one fraction of said supply voltage, said comparator means including;

(i) means for locking the controlled switch in open, non-conductive position when the voltage on said second terminal is in a first given range representative of a lack of an electrical connection between the heat-sensitive resistive member and the batter pack;

(ii) means for allowing closure, to the conductive state, of the controlled switch when the voltage on said second terminal leaves said first range and reaches a second range representative of the establishment of electrical connection between the heat-sensitive resistive member and the battery pack; and

(iii) means for locking the controlled switch in the open position when the voltage on said second terminal passes beyond a threshold value representative of a temperature corresponding to a predetermined level of charge of the battery pack being reached.

2. A device for charging an electrical battery pack, comprising:

electrical supply means for providing a supply voltage and having two poles connected via a controlled switch to output terminals adapted to be connected to the battery pack for charging the latter when the controlled switch is closed;

a heat-sensitive resistive member having a first terminal free of any electrical connection in the absence of the battery pack and a second terminal connected via a resistor to one pole of the supply means;

mechanical support means for supporting said heat-sensitive resistive member and for bringing the heat-sensitive resistive member into heat-conducting relation with a rechargeable battery cell of the battery pack and for placing said first terminal in electrical communication with a terminal of this battery cell;

comparator means for comparing the voltage on said second terminal with at least one fraction of said supply voltage in order to;

(i) lock the controlled switch in open, non-conductive position when the voltage on said second terminal is in a first given range representative of a lack of an electrical connection between the heat-sensitive resistive member and the battery pack;

(ii) allow closure, to the conductive state, of the controlled switch when the voltage on said second terminal leaves said first range and reaches a second range representative of the establishment of electrical connection between the heat-sensitive resistive member and the battery pack; and

(iii) lock the controlled switch in the open position when the voltage on said second terminal passes beyond a threshold value representative of a temperature corresponding to a predetermined level of charge of the battery pack being reached; and

a control electrode of the controlled switch being acted upon by a divider bridge connected to the electrical supply means, said divider bridge having an intermediate tap connected to an output of the comparator means.

9. The charging device of claim 2, wherein a light emitting diode is connected to the poles of said electrical supply means via an auxiliary controlled switch having a control electrode acted upon by said divider bridge in order to display the state of said divider bridge and of said controlled switch associated therewith.

3. A device for charging an electrical battery pack, comprising:

electrical supply means for providing a supply voltage and having two poles connected via a controlled switch to output terminals adapted to be connected to the battery pack for charging the latter when the controlled switch is closed;

a heat-sensitive resistive member having a first terminal free of any electrical connection in the absence of the battery pack and a second terminal connected via a resistor to one pole of the supply means;

mechanical support means for supporting said heat-sensitive resistive member and for bringing the heat-sensitive resistive member into heat-conducting relation with a rechargeable battery cell of the battery pack and for placing said first terminal in electrical communication with a terminal of this battery cell;

comparator means for comparing the voltage on said second terminal with at least one fraction of said supply voltage in order to;

(i) lock the controlled switch in open, non-conductive position when the voltage on said second terminal is in a first given range representative of a lack of an electrical connection between the heat-sensitive resistive member and the battery pack;

(ii) allow closure, to the conductive state, of the controlled switch when the voltage on said second terminal leaves said first range and reaches a second range representative of the establishment of electrical connection between the heat-sensitive resistive member and the battery pack; and

(iii) lock the controlled switch in the open position when the voltage on said second terminal passes beyond a threshold value representative of a temperature corresponding to a predetermined level of charge of the battery pack being reached;

said comparator means comprising first and second comparators;

said first comparator comparing the voltage present on said second terminal and a first fraction of said supply voltage and for inhibiting a circuit of a control electrode of said controlled switch when the voltage on said second terminal indicates a lack of connection of said first terminal to the battery pack;

said second comparator comparing the voltage present on said second terminal and a second fraction of said supply voltage and for validating the circuit of the control electrode of said controlled switch when the voltage on said second terminal indicates a connection of said first terminal to the battery pack and a temperature of the heat-sensitive resistive member lower than a predetermined threshold temperature; and

said second comparator also inhibiting the circuit of the control electrode of said controlled switch when the voltage on said second terminal indicates that the temperature thereof has exceeded said predetermined threshold temperature.

4. The charging device of claim 3, wherein:

said comparators are operational amplifiers;

said first comparator receiving on its non-inverted input said first fraction of said supply voltage and being connected by its inverted input to said second terminal; and

said second comparator receiving on its inverted input said second fraction of said supply voltage and being connected by its non-inverted input to said second terminal.

5. The charging device of claim 4, wherein the second comparator has a resistor connected between its output and its non-inverted input.

6. The charging device of claim 5, wherein said resistor connected between the output and non-inverted input of the second comparator functions to latch said second comparator at a low level when the battery pack has reached said predetermined level of charge, and further comprising means for unlatching the second comparator after disconnection of the battery pack from the output terminals.

7. A device for charging an electrical battery pack, comprising:

electrical supply means for providing a supply voltage and having two poles connected via a controlled switch to output terminals adapted to be connected to the battery pack for charging the latter when the controlled switch is closed;

a heat-sensitive resistive member having a first terminal free of any electrical connection in the absence of the battery pack and a second terminal connected via a resistor to one pole of the supply means;

mechanical support means for supporting said heat-sensitive resistive member and for bringing the heat-sensitive resistive member into heat-conducting relation with a rechargeable battery cell of the battery pack and for placing said first terminal in electrical communication with a terminal of this battery cell;

comparator means for comparing the voltage on said second terminal with at least one fraction of said supply voltage in order to;

(i) lock the controlled switch in open, non-conductive position when the voltage on said second terminal is in a first given range representative of a lack of an electrical connection between the heat-sensitive resistive member and the battery pack;

(ii) allow closure, to the conductive state, of the controlled switch when the voltage on said second terminal leaves said first range and reaches a second range representative of the establishment of electrical connection between the heat-sensitive resistive member and the battery pack; and

(iii) lock the controlled switch in the open position when the voltage on said second terminal passes beyond a threshold value representative of a temperature corresponding to a predetermined level of charge of the battery pack being reached; and

said controlled switch being a thyristor.

8. A device for charging an electrical battery pack, comprising:

electrical supply means for providing a supply voltage and having two poles connected via a controlled switch to output terminals adapted to be connected to the battery pack for charging the latter when the controlled switch is closed;

a heat-sensitive resistive member having a first terminal free of any electrical connection in the absence of the battery pack and a second terminal connected via a resistor to one pole of the supply means;

mechanical support means for supporting said heat-sensitive resistive member and for bringing the heat-sensitive resistive member into heat-conducting relation with a rechargeable battery cell of the battery pack and for placing said first terminal in electrical communication with a terminal of this battery cell;

comparator means for comparing the voltage on said second terminal with at least one fraction of said supply voltage in order to;

(i) lock the controlled switch in open, non-conductive position when the voltage on said second terminal is in a first given range representative of a lack of an electrical connection between the heat-sensitive resistive member and the battery pack;

(i) allow closure, to the conductive state, of the controlled switch when the voltage on said second terminal leaves said first range and reaches a second range representative of the establishment of electrical connection between the heat-sensitive resistive member and the battery pack; and

(iii) lock the controlled switch in the open position when the voltage on said second terminal passes beyond a threshold value representative of a temperature corresponding to a predetermined level of charge of the battery pack being reached; and

said heat-sensitive resistive device being a thermistor.

10. A device for charging an electrical battery pack, comprising:

electrical supply means for providing a supply voltage and having two poles connected via a controlled switch to output terminals adapted to be connected to the battery pack for charging the latter when the controlled switch is closed;

a heat-sensitive resistive member having a first terminal free of any electrical connection in the absence of the battery pack and a second terminal connected via a resistor to one pole of the supply means;

mechanical support means for supporting said heat-sensitive resistive member and for bringing the heat-sensitive resistive member into heat-conducting relation with a rechargeable battery cell of the battery pack and for placing said first terminal in electrical communication with a terminal of this battery cell;

comparator means for comparing the voltage on said second terminal with at least one fraction of said supply voltage in order to;

(i) lock the controlled switch in open, non-conductive position when the voltage on said second terminal is in a first given range representative of a lack of an electrical connection between the heat-sensitive resistive member and the battery pack;

(ii) allow closure, to the conductive state, of the controlled switch when the voltage on said second terminal leaves said first range and reaches a second range representative of the establishment of electrical connection between the heat-sensitive resistive member and the battery pack; and

(iii) lock the controlled switch in the open position when the voltage on said second terminal passes beyond a threshold value representative of a temperature corresponding to a predetermined level of charge of the battery pack being reached; and

a resistor connected in parallel with said controlled switch to allow charging of the battery pack when said controlled switch is open.

11. A device for charging an electrical battery pack, comprising:

electrical supply means for providing a supply voltage and having two poles connected via a controlled switch to output terminals adapted to be connected to the battery pack for charging the latter when the controlled switch is closed;

a heat-sensitive resistive member having a first terminal free of any electrical connection in the absence of the battery pack and a second terminal connected via a resistor to one pole of the supply means;

mechanical support means for supporting said heat-sensitive resistive member and for bringing the heat-sensitive resistive member into heat-conducting relation with a rechargeable battery cell of the battery pack and for placing said first terminal in electrical communication with a terminal of this battery cell;

comparator means for comparing the voltage on said second terminal with at least one fraction of said supply voltage in order to;

(i) lock the controlled switch in open, non-conductive position when the voltage on said second terminal is in a first given range representative of a lack of an electrical connection between the heat-sensitive resistive member and the battery pack;

(ii) allow closure, to the conductive state, of the controlled switch when the voltage on said second terminal leaves said first range and reaches a second range representative of the establishment of electrical connection between the heat-sensitive resistive member and the battery pack; and

(iii) lock the controlled switch in the open position when the voltage on said second terminal passes beyond a threshold value representative of a temperature corresponding to a predetermined level of charge of the battery pack being reached; and

said mechanical support means comprising;

(a) a support console made of electrically insulating material and having at least one elastically deformable wing extending from a base;

(b) a block provided with a housing for accommodating said heat-sensitive resistive member, said block being mounted on said wing; and

(c) a contact plate made of a good electrically and thermally conducting material and having clip means for clipping said plate to said block, said plate making thermal contact with a body part of said heat-sensitive resistive member and electrical contact with said first terminal.

12. A charging device for a rechargeable battery pack, comprising:

electrical supply means for supplying a supply voltage and having two poles connected via a controlled switch to output terminals adapted to be connected to the battery pack for charging the latter when said controlled switch is closed;

a heat-sensitive resistive member having a first terminal free of any electrical connection in the absence of the battery pack and a second terminal connected via an auxiliary resistor to one of the poles of said supply means;

a mechanical support structure housing said heat-sensitive resistive member and maintaining said heat-sensitive resistive member in heat-conducting relation with a battery cell of said battery pack, and providing electrical connection between said first terminal of said heat-sensitive resistive member and said battery pack;

a first comparator for comparing the voltage present on said second terminal of said heat-sensitive resistive member and a first fraction of said supply voltage, said first comparator inhibiting a control electrode of said controlled switch when the voltage on said second terminal indicates a defect in connection of said first terminal to said battery pack;

a second comparator for comparing the voltage present on said second terminal of the heat-sensitive resistive member and a second fraction of said supply voltage, said second comparator validating said control electrode of said controlled switch when the voltage of said second terminal indicates an electrical connection of said first terminal to said battery cell and a temperature of said heat-sensitive resistive member lower than a predetermined threshold temperature;

said second comparator inhibiting said control electrode of said controlled switch when the voltage on said second terminal indicates that the temperature of said heat-sensitive resistive member has exceeded said predetermined threshold temperature; and

a divider bridge connected across the two poles of said electrical supply means and having two intermediate taps connected to respective outputs of said first and second comparators, one of said taps being connected to said control electrode of said controlled switch

13. A battery charger for charging a rechargeable battery pack containing a plurality of battery cells connected in series, said battery charger comprising:

a rectifier for connection to an alternating voltage supply and having two supply lines for connection to and for supplying a rectified supply voltage to the battery pack for the charging thereof;

a thyristor connected in one of said supply lines;

a resistor connected in parallel with said thyristor;

a thermistor having first and second terminals, the second terminal being connected via a resistor to one of said supply lines;

a mechanical support structure comprising a block supported on an elastically deformable member extending upwardly from a base;

said block being made of electrically insulating material and housing said thermistor;

a contact plate of electrically and thermally conducting material attached to said block, said plate being in physical thermal contact with said thermistor and in electrical contact with the first terminal of said thermistor;

said elastically deformable member biasing said contact plate into electrical and thermal physical contact with one of said battery cells when said battery pack is connected to said supply lines for charging;

first and second voltage divider bridges connected across said supply lines;

a first comparator for comparing voltage present on said second terminal with a divided portion of said supply voltage determined by the first voltage divider bridge, said first comparator inhibiting firing of said thyristor when the voltage on said second terminal is indicative of a defect in connection of said first terminal to said battery pack;

a second comparator for comparing the voltage present on said second terminal with a divided portion of said supply voltage determined by the second voltage divider bridge, said second comparator inhibiting firing of said thyristor when the voltage on said second terminal is indicative of the temperature of said thermistor exceeding a predetermined threshold temperature; and

a third divider bridge connected across said supply lines and having two intermediate taps connected respectively to outputs of said first and second comparators, one of said taps being connected to a control electrode of said thyristor.

14. The battery charger of claim 13, wherein said rectifier is a full wave rectifier, a diode is connected in parallel with said thyristor and in series with said resistor in parallel with said thyristor, said one of said taps is connected via a resistor to a control gate of a transistor, and said transistor is connected across said supply lines in series with a resistor and a light emitting diode.

15. The battery charger of claim 13, wherein said contact plate comprises a bent end which snaps over a part of said block, another end which presses said first terminal into a groove in said block, and two side sections which extend into said block and have outwardly bent over ends which engage under internal shoulders in said block.