Magnetic retainer assembly

• US 4,616,796 A
• Filed: 04/01/1982
• Issued: 10/14/1986
• Est. Priority Date: 07/23/1981
• Status: Expired due to Fees

• Current Assignee: Inoue-Japax Research Incorporated
• Original Assignee: Inoue-Japax Research Incorporated
• Inventors: Inoue, Kiyoshi
• Primary Examiner(s): Foss, J. Franklin
• Assistant Examiner(s): Talbott, David L.
• Application Number:
  US06/364,407
• Time in Patent Office: 1,657 Days
• Field of Search: 248/206.5, 248/309.4, 211/DIG. 1, 403/DIG. 1, 335/295, 335/285, 269/8
• US Class Current: 248/206.5
• CPC Class Codes: B23Q 3/1546 using permanent magnets

Abstract

According to the present invention there is provided a magnetic retainer assembly adapted for selective attachment to and detachment from a magnetic object, which assembly comprises: a plurality of permanent magnet members of a uniform shape and size arranged regularly in a predetermined set of positions in the assembly for individually producing magnetic fields of a uniform field strength; support means in the assembly for holding the permanent magnet members securely therein and positioning said members spaced apart from one another in an essentially magnetically insulating relationship; and magnetic path-forming means in the support member for providing a magnetic path for each of the permanent magnet members to be magnetically conducted with the magnetizable object, thereby magnetically securing the assembly to the object.

Claims

1. A magnetic retainer assembly (1) for selectively securing thereto and detaching therefrom a magnetizable object (14), comprising:

a plurality of columnar permanent magnets (2) of a like shape and size, each of which is axially magnetized and has two opposed magnetic poles at its two axially opposite end faces, the magnets (2) being arranged respectively at predetermined positions regularly spaced apart and constituting a predetermined set in the assembly (1) so as to individually produce magnetic fluxes of a uniform strength emanating from one of said two axially opposite end faces and terminating at the other of said two axially opposite end faces of each of said columnar permanent magnets;

support means (5) having each of said permanent magnets (2) individually at least laterally embedded therein for holding said magnets (2) at said spaced-apart positions in an essentially magnetically insulating relationship with each other;

first magnetic-path forming means (7,12) associated with said support means (5) for magnetically connecting said opposed poles of each of said permanent magnets (2) individually with said magnetizable object (14) through a first magnetic circuit (12, 14, 7,

     5) of a sufficiently low magnetic reluctance to cause said assembly (1) to be attached to said object (14) or vice versa; and

second magnetic-path forming means (13) associated with said support means (5) for establishing, for each of said permanent magnets (2) and parallel to the first magnetic circuit thereof, a respective second magnetic circuit (13, 14, 7,

     5) of a relatively high magnetic reluctance for shunting said first magnetic circuit when said object (14) is to be, or remains detached from said assembly, said permanent magnets (2) having their areas of magnetization essentially in parallel with one another.

2. An assembly according to claim 1 wherein said axes of magnetization are oriented to be substantially perpendicular to the surface of said assembly (1) to be engaged with said object (14).

3. An assembly according to claim 1 wherein said non-magnetic member (3) is retained in a first ferromagnetic member (5) constituting said first magnetic-path forming means and arranged securely in contact with one pole of each said permanent magnet (2) whose other pole is adapted for contact with a second ferromagnetic member (12) constituting said first magnetic-path forming means and adapted for contact with said magnetizable object (14) along a surface (15) thereof, thereby establishing said first magnetic circuit.

4. An assembly according to claim 3 wherein said second ferromagnetic member (12) includes a plurality of columnar formations (12) each bridging said other pole and said magnetizable object (14) for establishing said first magnetic circuit, said each columnar formation (12) being retained in a respective member (13) which is magnetically less conductive than said first and second ferromagnetic members (5, 12) to constitute said second magnetic-path forming means and which is adapted to separate said each formation (12) from the remainder (7) of said second ferromagnetic member while forming said second magnetic circuit.

5. An assembly according to claim 4 wherein each said magnetically less conductive member (13) comprises a semi-magnetic member composed of a magnetically nonconductive material in which a magnetically conductive material is distributed.

6. An assembly according to claim 4 wherein said first ferromagnetic member (5) is arranged in sliding contact with said second ferromagnetic member (12) so as to be slidably movable relative thereto, further comprising means (8) for moving said first ferromagnetic member (5) relative to said second ferromagnetic member (12) to bring said other pole in contact with said magnetically less conductive member (13), thereby permitting said magnetizable object (14) to be released from said assembly or vice versa while establishing said second magnetic circuit.

7. An assembly according to claim 6 wherein said first ferromagnetic member (5) is rectangular in shape and retained in a rectangular compartment (6) formed in said second ferromagnetic member (7) so as to be slidably movable therein and said moving means comprises handle means (8) passing through said second ferromagnetic member (7) and having one end portion fixed to said first ferromagnetic member (5) and the other end portion located outside said compartment (6).

8. An assembly according to claim 4 wherein each of said ferromagnetic columnar formations (12) is tapered so as to be divergent towards said magnetizable object (14).

9. An assembly according to claim 8, further comprising a tapered ring member (FIG. 4:

16) for fittedly accepting said tapered ferromagnetic columnar formation (12) therethrough within said magnetically less conductive member (13).

10. An assembly according to claim 3 when said second ferromagnetic member (FIGS. 1 to 4:

7;

FIGS. 6 to 8;

21;

FIG. 9;

     31) comprises first and second portions separated by a continuous closed-loop groove (18;

23;

35, 36,

     37) filled with a magnetically less conductive material (19,

     26) constituting said second magnetic-path forming means and said plurality of permanent magnet members (2) are located adjacent to said first portion (12;

24;

32, 33,

     34) at the inner side of said closed-loop groove.

11. An assembly according to claim 10 wherein said first ferromagnetic member (5, 22) is arranged in sliding contact with said second ferromagnetic member (7, 21, 31) so as to be slidably movable relative thereto, further comprising means (8) for moving said first ferromagnetic member relative to said second ferromagnetic member to bring each said other pole in contact with said magnetically less conductive member (19, 26) filling said groove (18;

23;

35, 36,

     37), thereby permitting said magnetizable object (14) to be released from said assembly or vice versa while establishing said second magnetic circuit.

12. An assembly according to claim 11 wherein said first ferromagnetic member (5) is rectangular in shape and retained in a rectangular compartment (6) formed in said second ferromagnetic member (7) so as to be slidably movable therein and said moving means comprises handle means (FIG. 5:

8) passing through said second ferromagnetic member and having one end portion secured to said first ferromagnetic member and the other end portion located outside said compartment.

13. An assembly according to claim 10 wherein said continuous closed-loop groove (23;

35, 36,

     37) has a plurality of projections (24a;

32a, 33a, 34a) defined by the periphery of said inner portion (24;

32, 33,

     34) of the second ferromagnetic member, and said permanent magnets (2) are located adjacent to regions of said projections, respectively.

14. An assembly according to claim 13 wherein said first and second ferromagnetic members (FIGS. 6 to 8:

22,

     21) are in the forms of disks arranged to be substantially coaxial with each other and relatively turnable about a common axis while holding a mutual sliding contact to bring said other pole in contact with said inner portion (24) to establish said first magnetic circuit, thereby permitting said assembly to be magnetically secured to said magnetizable object (14) and to bring said other pole in contact with said magnetically less conductive material (26) to establish said second magnetic circuit, thereby permitting said object (14) to be released from said assembly or vice versa.

15. An assembly according to claim 10 wherein said magnetically less conductive material (19, 26) is a semi-magnetic member composed of a magneticaly non-conductive material having a magnetically conductive material distributed therein.

16. An assembly according to claim 10 wherein a plurality of such continuous closed-loop grooves (FIG. 9:

35, 36,

     37) are formed in said second ferromagnetic member (31).

17. An assembly according to claim 1 wherein each of said permanent magnets (2;

FIG. 11;

2a, 2b, 2c) is flanked in said support member with a magnetically less conductive material (3;

FIGS. 11 and 12;

3a, 3b, 3c;

FIG. 13;

in 54a, 54b, 54c;

FIG. 14;

in 55a, 55b, 55c;

FIG. 29;

72;

FIG. 31;

86;

FIG. 40;

103;

FIG. 46;

203, FIG. 48;

     204).

18. An assembly according to claim 17 wherein said magnetically less conductive member (FIG. 11:

3a, 3b, 3c) is retained in a first ferromagnetic member (53a, 53b, 53c;

FIGS. 12 and 13;

51'"'"', 51") constituting said first magnetic-path forming means and adapted for contact with said magnetizable object (14) and one pole of each of said plurality of permanent magnets (2a, 2b, 2c) is adapted for contact with said magnetizable object, further comprising a second ferromagnetic member (52) associated with said first ferromagnetic member so as to be slidably movable relative thereto to engage with the other pole of each of said permanent magnets and said first ferromagnetic member simultaneously to establish said first magnetic circuit with said magnetizable object, thereby magnetically securing said assembly (50;

50'"'"';

50") to said object (14) and to disengage from said other pole, thereby permitting said object to be released from said assembly or vice versa while establishing said second magnetic circuit through said magnetically less conductive material (3a, 3b, 3c).

19. An assembly according to claim 18 wherein said first ferromagnetic member is retained in a nomagnetic disk (FIGS. 10 to 12:

51) constituting said support means and adapted for intimate contact with said surface of the magnetizable object (14) and said second ferromagnetic member comprises a ferromagnetic disk (52) arranged coaxially with said non-magnetic disk (51) so as to be turntable about a common axis while holding a sliding contact therebetween, said ferromagnetic disk (52) being formed with openings (52a, 52b, 52c) arranged symmetrically about said axis and corresponding in number to said permanent magnets (2a, 2b, 2c) whereby when each of said openings (52a, 52b, 52c) is located adjacent to said other pole of the corresponding permanent magnet, said assembly is essentially magnetically released from said magnetizable object while establishing said second magnetic circuit through said magnetically less conductive material and when said openings are located remote from said other poles of the permanent magnets, said first magnetic circuit is established for each said permanent magnet to magnetically secure said assembly to said object.

20. An assembly according to claim 18 wherein said first ferromagnetic member comprises a first ferromagnetic disk (FIGS. 13 and 14:

51'"'"', 51") constituting said first magnetic path forming means and adapted for intimate contact with said surface of the magnetizable object (14), and said second ferromagnetic member comprises a second ferromagnetic disk (52) arranged coaxially with said first ferromagnetic disk (51'"'"', 51") so as to be turntable about a common axis while holding a sliding contact therebetween, said second ferromagnetic disk (52) being formed with openings (52a, 52b, 52c) arranged symmetrically about said axis and corresponding in number to said permanent magnets (2a, 2b, 2c) whereby when each of said openings is located adjacent to said other pole of the corresponding permanent magnet, said assembly is essentially magnetically released from said magnetizable object while establishing said magnetic circuit through said magnetically less conductive material, and when said openings are located remote from said other poles of the permanent magnets, said first magnetic circuit is established for each of said permanent magnets to magnetically secure said assembly to said object.

21. An assembly according to claim 17 wherein said magnetically less conductive material (3;

3a-c;

54a-c;

55a-c;

72;

86;

103;

203;

     204) comprises a semi-magnetic member composed of a magnetically nonconductive material having a magnetically conductive material distributed therein.

22. An assembly according to claim 2 wherein said permanent magnets (2) are retained in a ferromagnetic member (FIG. 18:

62), further comprising a like plurality of further permanent magnets (64) retained in a non-magnetic disk (61) adapted for contact with said magnetizable object (14) and constituting said support means symmetrically about a ferromagnetic shaft secured thereto constituting said first magnetic-path forming means and each of said further permanent magnets (64) having one pole adapted for contact with said magnetizable object (14) and the other pole arranged to be engageable with one pole of each or a respective one of the first-mentioned permanent magnets (2) to establish said first magnetic circuit with said magnetizable object (14) through said ferromagnetic shaft (46).

23. An assembly according to claim 22 wherein said ferromagnetic member (62) is arranged coaxially with said non-magnetic disk so as to be turnable about said shaft while holding a sliding contact therebetween, said turnable ferromagnetic member (62) having the first-mentioned permanent magnets (2) retained therein, said further permanent magnets (64) corresponding in number to the first-mentioned permanent magnets (2), each of said first-mentioned permanent magnets (2) being positioned in said turnable ferromagnetic member (62) so as to be capable of overlying on the corresponding further permanent magnets (64) and then coinciding its axis of magnetization with that of the overlaid further permanent magnets (64), thereby providing a composite permanent magnet of an added field strength while establishing said first magnetic path with said magnetizable object (14) through said ferromagnetic member (62) and said ferromagnetic shaft (46).

24. An assembly according to claim 1 wherein the support means is a housing (FIG. 29:

71) of non-magnetic material including a thin plate (71d) for contact with the object or objects (14, 14'"'"') to be magnetically attracted by the assembly, each of said permanent magnets (2) being in contact at one pole with said plate (71a) and at the other pole with a magnetic field concentrator member (73) which, with interposition of a magnetically less conductive material (72) constituting said second path-forming means, flanks or laterally surrounds the magnets (2) in a spaced-apart relationship and is in contact with said plate.

25. An assembly according to claim 1, comprising a plurality of alternate layers of magnetic and non-magnetic material (FIG. 31:

81, 82, 83;

84, 85, 86;

FIG. 50;

111, 112, 113, 114,

     115), the layers of nonmagnetic material (84, 85, 86;

114,

     115) constituting said support means and incorporating said permanent magnets (2), each of said permanent magnets being flanked with a magnetically less conductive material (86) constituting said second-path forming means.

26. An assembly according to claim 25 wherein the layers of magnetic material (FIG. 50:

111, 112,

     113) are composed of elastomeric material with which particles, tapes wool or fragments of magnetic material are mixed, and the layers of non-magnetic material (114,

     115) are of an elastomeric material.

27. An assemby according to claim 26 wherein the elastomeric material includes natural rubber, butadienestyrene rubber, neoprene, rubber, nitrile rubber, polybutadiene rubber, polyisoprene rubber, silicon rubber, chlorosulfuric polyethylene rubber and elastomers of epoxy family or chloroprene family, and the magnetic material includes an iron-cobalt alloy, an iron-nickel alloy, an iron-cobalt-nickel alloy, Fe₂ O₃, a nickel-iron-molybdenum alloy, a silicon-aluminum-iron alloy or a nickel-aluminum-silicon-iron alloy.

28. An assembly according to claim 25 wherein at least the face of the assembly to be in contact with the object is provided with a layer (FIG. 31:

87) of very hard material such as titanium or titanium-nitride, or with a titanium coating.

29. An assembly according to claim 25 wherein said alternate layers form a magnetic block (FIGS. 32 and 34:

90a) with which is associated a path-forming member (90b), the assembly including means (91) for the displacement of said block (90a) and member (90b) relative to each other.

30. An assembly according to claim 29, including means for facilitating the relative displacement of the block and member.

31. An assembly according to claim 30 wherein the facilitating means comprise a solid lubricant included at a proportion by volume of 5 to 15% in the non-magnetic layers at least along the contact interface between the block (90a) and member (90b).

32. An assembly according to claim 31 wherein the lubricant includes molybdenum sulfide (MoS₂), tungsten sulfide (WS₂), titanium nitride (TiN), iron oxide (Fe₂ O₃), graphite, graphite fluoride or boron nitride (BN).

33. An assembly according to claim 30 wherein the means for facilitating the relative displacement include rolling bodies (FIGS. 34 and 35:

96) such as bearing balls, rollers or bars.

34. An assembly according to claim 1 wherein the support means is an elongate matrix (FIGS. 40 and 42:

101;

FIGS. 46 to 49;

     201) of deformable material capable of withstanding a high degree of deformation without forming cracks, such as rubber.

35. An assembly according to claim 34 wherein each of the permanent magnet members (2) has at least one face covered with a magnetic or semi-magnetic material (FIGS. 40, 42 and 43:

103;

FIGS. 46 to 49;

     204).

36. An assembly according to claim 1 wherein the support means is formed by a matrix of a deformable material (FIGS. 46 to 49:

201) of a high degree of deformability in which a plurality of sub-matrices (203) composed of a deformable material of a relatively low deformability are regularly distributed, each sub-matrix having a plurality of said permanent magnets (2) regularly arranged therein.

37. An assembly according to claim 36 wherein each permanent magnet (2) is enclosed in a deformable semimagnetic material (FIG. 48:

204) or sandwiched between plates of deformable semi-magnetic material (FIG. 49;

     204).