System and method for documenting and checking cable interconnections

• US 4,620,282 A
• Filed: 02/03/1984
• Issued: 10/28/1986
• Est. Priority Date: 02/03/1984
• Status: Expired due to Term

• Current Assignee: Marlin C. Shelley
• Original Assignee: Marlin C. Shelley
• Inventors: Shelley, Marlin C.
• Primary Examiner(s): Lall, Parshotam S.
• Application Number:
  US06/576,612
• Time in Patent Office: 998 Days
• Field of Search: 364/489, 364/490, 364/488, 364/580, 371/25, 324/51, 324/66, 361/428
• US Class Current: 324/66
• CPC Class Codes: G01R 31/67 Testing the correctness of wire connections in electric apparatus or circuits

Abstract

A system and method for documenting and checking the common connections provided by each wire of a cable between connector terminals located at opposite ends of the cable. The system includes a cable analyzer which is used to generate control information for quickly and reliably verifying standardization of each cable design, an optional printer or other suitable means of documenting the control information, and a binder or other appropriate means for organizing and filing the documentation which contains the control information. The analyzer automatically scans and records the common connections provided by each wire of the cable between the connector terminals at the ends of the cable. The terminal interconnections may then be printed so as to document the cable design for later reference. The analyzer also uses the terminal interconnections to automatically generate and record a unique alphanumeric or numeric code, called a "cable signature," which is also printed as part of the design documentation. Proper cable design can be quickly verified for subsequent cables by using the cable analyzer and the documented design information.

Claims

1. A method of documenting the terminal interconnections for each wire of a newly designed cable and for later checking the terminal interconnections for each wire of another cable that is to be used as a reference cable for checking subsequent cables so as to verify that the terminal interconnections of said cables are the same, said method comprising the steps of:

electronically determining the terminal interconnections for said newly designed cable;

electronically generating a unique cable signature based on the terminal interconnections determined for said newly designed cable;

documenting said cable signature and the terminal interconnections for said newly designed cable;

electronically determining and storing the terminal interconnections for said reference cable;

electronically generating a unique cable signature based on the terminal interconnections determined for said reference cable;

comparing said cable signature of said reference cable to said cable signature documented for said newly designed cable so as to verify that said reference cable has the same signature as the newly designed cable; and

thereafter electronically determining and comparing the terminal interconnections for each said subsequent cable to the terminal interconnections stored from said verified reference cable.

2. A method as defined in claim 1 further comprising the steps of:

electronically storing a list which describes said terminal interconnections for said newly designed cable; and

electronically storing said cable signature determined for said newly designed cable.

3. A method as defined in claim 2 wherein said step of documenting said cable signature and said terminal interconnections for said newly designed cable comprises the step of printing said cable signature and said list of terminal interconnections for said newly designed cable.

4. A method as defined in claim 1 further comprising the step of:

displaying each interconnection for each said subsequent cable which differs from the interconnections determined for said reference cable.

5. A method as defined in claim 1 further comprising the steps of:

electronically monitoring the terminal interconnections of each said cable for conditions of discontinuity and short circuits;

electronically storing a list of terminal interconnections for each interconnection where one of said conditions is detected; and

displaying said list of terminal interconnections for each interconnection where one of said conditions is detected.

6. A method as defined in claim 4 further comprising the step of printing said list of interconnections which describes said differences.

7. A method as defined in claim 1 wherein each said cable comprises connectors at the ends thereof, each said connector comprising a plurality of terminals numbered in a particular sequence, and wherein said method further comprises the step of connecting an adapter to at least one end of each said cable so that said end of said cables may be interconnected to another connector having a different numbering sequence than that of said connector at said end of said cables.

8. A method as defined in claim 7 further comprising the steps of:

electronically determining the terminal interconnections for said adapter;

electronically generating a unique adapter signature based on the terminal interconnections determined for said adapter; and

documenting said adapter signature.

9. A method as defined in claim 8 wherein said step of documenting said adapter signature comprises the step of printing said adapter signature with the cable signature and termination interconnections determine for said newly designed cable.

10. In an apparatus comprising detection means for electronically detecting the terminal interconnections for each wire of a cable, storage means for electronically storing data representing said terminal interconnections, processor means for electronically processing said data and output means for outputting information derived from said data, a method of documenting and comparing terminal interconnections for a plurality of cables, said method comprising the steps of:

electrically connecting the ends of a newly designed first cable to the detection means of said apparatus;

electronically detecting with said detection means the terminal interconnections for said first cable;

electronically storing in said storage means data which represents a list of said terminal interconnections detected for said first cable;

electronically processing with said processor means the data which represents said list of terminal interconnections for said first cable, whereby a unique cable signature is derived for said first cable;

electronically storing in said storage means data which represents the cable signature derived for said first cable;

documenting said list of terminal interconnections for said first cable with the cable signature derived for said first cable;

electrically connecting the ends of a second cable selected as a reference cable to the detection means of said apparatus;

electronically detecting with said detection means the terminal interconnections for said second cable;

electronically storing in said storage means data which represents a list of said terminal interconnections determined for said second cable;

electronically processing with said processor means the data which represents said list of terminal interconnections for said second cable, whereby a unique cable signature is derived for said second cable;

electronically storing in said storage means data which represents the cable signature derived from said second cable

displaying at said output means a visual indication of the cable signature derived for said second cable; and

comparing the cable signature displayed for said second cable with the cable signature documented for said first cable so as to verify that the signatures match, thereby verifying said second cable as a valid reference cable.

11. A method as defined in claim 10 wherein said detection means comprises a pair of connectors, each said connector having a plurality of terminals numbered in a first sequence, and wherein said cables each comprise connectors at the ends thereof which are intended to mate with the connectors of said detection means, at least one of the connectors of each said cable comprising a plurality of terminals numbered in a second sequence and each said step of electrically connecting the ends of said first and second cables to said detection means comprising the steps of:

connecting one end of an adapter to the connector of said cable; and

connecting the other end of said adapter to one of the connectors of said detection means.

12. A method as defined in claim 11 further comprising the steps of:

electrically connecting the ends of the adapter used on said first cable to said detection means;

electronically detecting with said detection means the terminal interconnections for the adapter used on said first cable;

electronically storing in said storage means data which represents a list of said terminal interconnections detected for said adapter used on said first cable;

electronically processing with said processor means the data which represents said list of terminal interconnections for said adapter used on said first cable, whereby a unique adapter signature is derived for the adapter used on said first cable;

electronically storing in said storage means data which represents the adapter signature derived for the adapter used on said first cable; and

documenting said adapter signature with said list of terminal interconnections for said first cable with said cable signature derived for said first cable.

13. A method defined in claim 12 wherein said output means comprises a printer and wherein said documenting step comprises the step of printing a visual indication of said adapter signature, said list of terminal interconnections and said cable signature derived for said first cable.

14. A method as defined in claim 12 further comprising the steps of:

electronically connecting the ends of the adapter used on said second cable to said detection means;

electronically detecting with said detection means the terminal interconnections for the adapter used on said second cable;

electronically storing in said storage means data which represents a list of said terminal interconnections detected for said adapter used on said second cable;

electrically processing with said processor means the data which represents said list of terminal interconnections for said adapter used on said second cable, whereby a unique adapter signature is derived for the adapter used on said second cable;

electrically storing in said storage means data which represents the adapter signature derived for the adapter used on said second cable;

displaying at said output means a visual indication of the adapter signature for the adapter used on said second cable; and

comparing the displayed signature with said adapter signature documented for the adapter used on said first cable.

15. A method as defined in claim 10 wherein each said step of electronically detecting said terminal interconnections for said first and second cables comprises the steps of:

electronically monitoring said terminal interconnections with said detection means so as to detect open or short circuit conditions for any of said terminal interconnections;

electronically storing in said storage means data which represents a list of each terminal interconnection where one of said conditions is detected; and

displaying at said fourth means a visual indication of each terminal interconnection where one of said conditions is detected.

16. A method as defined in claim 10 wherein said output means comprises a printer and wherein said documenting step comprises the step of printing a visual indication of said list of terminal interconnections and said cable signature derived for said first cable.

17. A method as defined in claim 10 further comprising the steps of:

electrically connecting the ends of one or more subsequent cables to the detection means of said apparatus;

electrically detecting with said detection means the terminal interconnections for each said subsequent cable;

electronically storing in said storage means data which represents a list of said terminal interconnections detected for each said subsequent cable;

electronically comparing with said processor means said lists of terminal interconnections stored for said verified reference cable and each said subsequent cable; and

displaying at said output means each interconnection of each said subsequent cable which differs from the interconnections determined for said verified reference cable.

18. A method of documenting the terminal interconnections for each wire of a newly designed first cable and of checking the interconnections for each wire of a subsequent cable so as to verify that the terminal interconnections of said first and subsequent cables are the same, said method comprising the steps of:

electronically determining said terminal interconnections for said first cable;

electronically storing data which represents a list describing the terminal interconnections detected for said first cable;

electronically processing said data which describes the terminal interconnections detected for said first cable, whereby a unique cable signature is derived for said first cable;

documenting said list of terminal interconnections and said cable signature derived from said first cable;

electronically determining the terminal interconnections for a second cable that is to be used as a reference cable;

electronically storing data which represents a list of said terminal interconnections for said second cable;

electronically processing the data which represents said list of terminal interconnections for said second cable, whereby a unique cable signature is derived for said second cable;

electronically storing data which represents said cable signature derived for said second cable;

displaying a visual indication of said cable signature derived for said second cable;

comparing the displayed cable signature derived for said second cable to said cable signature documented for said first cable so as to verify that said signatures are the same, thereby verifying the second cable as a valid reference cable against which subsequent cables can be checked;

electronically determining the terminal interconnections for one or more subsequent cables to be checked against said reference cable;

electronically storing data which represents a list describing each terminal interconnection detected for each said subsequent cable;

electronically comparing the list of terminal interconnections stored for said verified reference cable with the list of terminal interconnections stored for each said subsequent cable; and

displaying each interconnection for each said subsequent cable which differs from the list of interconnections stored for each verified reference cable.

19. A method as defined in claim 18 wherein said step of documenting said list of terminal interconnections and said cable signature derived for said first cable comprises the step of printing said list of terminal interconnections and said cable signature.

20. A method as defined in claim 18 wherein said first cable comprises connectors at the ends thereof, each said connector having a plurality of terminals numbered in a particular sequence, and wherein said method further comprises the step of connecting an adapter to at least one end of said first cable so that said end of the cable may be interconnected to a connector having a plurality of terminals numbered in a different sequence than that of said connector at said end of said first cable.

21. A method as defined in claim 20 further comprising the steps of:

electronically determining the terminal interconnections for said adapter;

electronically storing data which represents a list of terminal interconnections determined for said adapter;

electronically processing said data which represents the terminal interconnections determined for said adapter, whereby a unique adapter signature is derived for said adapter;

electronically storing data which represents the adapter signature derived for said adapter; and

documenting said adapter signature for said first cable.

22. A method as defined in claim 21 further comprising the steps of:

connecting a second adapter to at least one end of said second cable;

electronically determining the terminal interconnections for said second adapter;

electronically storing data which represents a list of terminal interconnections determined for said second adapter;

electronically processing said data which represents the terminal interconnections determined for said second adapter, whereby a unique adapter signature is derived for said second adapter;

electronically storing data which represents the adapter signature derived for said second adapter;

displaying said adapter signature for said second adapter; and

comparing the displayed adapter signature of said second adapter to the adapter signature documented for said first cable.

23. A system for documenting the terminal interconnections for each wire of a newly designed first cable and checking the terminal interconnections for each wire of one or more subsequent cables so as to verify that the terminal interconnections of said first and subsequent cables are the same, said system comprising:

(1) means for analyzing the terminal interconnections of each said cable, said means for analyzing said terminal interconnections comprising;

(a) means for testing each terminal position at the ends of each cable to determine which terminal positions of each cable are connected in common;

(b) means for connecting the ends of each said cable to said testing means;

(c) means for generating a unique cable signature based on the common connections determined by said testing means; and

(d) means for outputting said cable signature and terminal interconnections determined by said testing means;

(2) means for documenting the cable signature and terminal interconnections output for said newly designed first cable; and

(3) means for organizing the filing said documented cable signature and terminal interconnections of said first cable so as to permit later reference thereto when verifying the cable signature output for one of said subsequent cables.

24. A system as defined in claim 23 wherein said means for testing each terminal position comprises:

means for sequentially selecting each said terminal position as a test point and identifying said test point with a low signal level; and

means for sequentially scanning each terminal position which occurs after said test point to determine the next terminal position, if any, after said test point at which a low signal level occurs.

25. A system as defined in claim 23 wherein said means for analyzing said terminal interconnections further comprises:

means for generating and storing a list for one of said subsequent cables which is used as a reference cable, said list describing the common connections determined by said testing means for said reference cable;

means for generating and storing a list for another one of said subsequent cables used as a test cable, said list describing the common connections determined by said testing means for said test cable; and

means for comparing and storing any differences between the lists of common connections for said reference and test cables.

26. A system for documenting the terminal interconnections for each wire of a first cable and checking the terminal interconnections for each wire of one or more subsequent cables so as to verify that the terminal interconnections of said first and subsequent cables are the same, said system comprising:

(1) a cable analyzer comprising;

(a) a housing;

(b) a pair of cover plates removably secured to said housing;

(c) an electronic circuit mounted to said cover plates so as to be enclosed by said housing when said cover plates are secured to the housing, said circuit comprising a plurality of cable connectors, means for determining the terminal interconnections of each cable plugged into said connectors, means for generating a unique cable signature based on the terminal interconnections determined for each cable and means for outputting said terminal interconnections and cable signature determined for each said cable;

(d) means for displaying a visual indication of the cable signature and terminal interconnections determined by said electronic circuit, said means for displaying said visual indication being mounted to one of said cover plates; and

(e) a pair of top plates removably secured to one of said cover plates and said housing, said top plates securing one of more cable adapters between said cover plate and said top plates;

(2) a plurality of cable adapters for connecting the ends of each said cable to corresponding cable connectors of said electronic circuit, each said adapter comprising means for adapting the numerical sequence of the terminal positions at the ends of said cable to the numerical sequence of the terminal positions of said cable connectors so as to provide a compatible interconnection to said cable connectors;

(3) a printer electrically connected to said means for outputting said terminal interconnections and cable signature determined for each said cable; and

(4) means for organizing and filing documents output by said printer.

27. In a system for documenting the terminal interconnections for each wire of a first cable and checking the terminal interconnections for each wire of one or more subsequent cables so as to verify that the terminal interconnections of said first and subsequent cables are the same, an apparatus for analyzing the terminal interconnections of each said cable comprising:

means for testing each terminal position at the ends of each cable to determine which terminal positions of each cable are connected in common;

means for connecting the ends of each said cable to said testing means;

means for generating a unique cable signature based on the common connections determined by said testing means; and

means for outputting said cable signature and terminal interconnections determined by said testing means.

28. An apparatus as defined in claim 27 wherein said means for testing each terminal position comprises a decoder and a multiplexer connected in common to each said cable connector.

29. An apparatus as defined in claim 28 wherein said means for generating said unique cable signature comprises:

a first register connected to said decoder for determining which terminal position of said cable connector is to be selected as a test point;

a second register connected to said multiplexer for determining which terminal position is to be scanned for purposes of determing whether said test point is connected in common to a subsequent terminal position;

a first memory device for storing a list of the common terminal interconnections detected by said multiplexer;

a microprocessor electrically connected to said first and second registers and to said first memory device, said microprocessor being programmed to control said first and second registers in the selection and scanning of said terminal positions by said decoder and said multiplexer; and

a second memory device electrically connected to said microprocessor, said second memory device having stored therein a set of instructions for execution by said microprocessor so that said microprocessor will process the list of terminal interconnections stored in said first memory device in accordance with the following expression;

##EQU2## where n is the number of test points corresponding to the terminal positions of said cable connectors, and where P is an array of n+1 elements in which P₀ =0 and P₁, P₂ . . . P_n are prime numbers stored in said second storage device, and where R_i is an array of n elements which represents said list of terminal interconnections stored in said first storage device such that each element of the array R_i is set to 0 except for those elements of the array R_i where pointers to common terminal interconnections have been stored in said list of terminal interconnections stored in said first memory device.

30. An apparatus as defined in claim 29 wherein said means for outputting said cable signature and terminal interconnections comprise:

means for interfacing a visual display to said microprocessor;

means for interfacing a printer to said microprocessor; and

means for interfacing a speaker to said microprocessor.

31. An apparatus as defined in claim 28 wherein said means for generating said unique cable signature comprises:

a first counter electrically connected to said decoder;

a second counter electrically connected to said multiplexer;

a unit adder connected between the output of said first counter and the input of said second counter so as to increment by one the count output by said second counter to said multiplexer;

a clock for providing a clock pulse to the input of said first and second counters;

a first memory device having a first table of prime numbers accessed by said first counter;

a second memory device having a second table of prime numbers accessed by said second counter;

a multiplier electrically connected to said first and second memory devices for multiplying together the prime number accessed by said first and second counters from said first and second memory devices;

an output register for storing the sum of the products of each pair of prime numbers multiplied by said multiplier; and

an adder interposed between said output register and said multiplier for adding the sum of sum of each said multiplier to the previous product stored in said output register.