Gas discharge and/or distribution system

• US 4,620,508 A
• Filed: 09/25/1985
• Issued: 11/04/1986
• Est. Priority Date: 09/25/1985
• Status: Expired due to Term

• Current Assignee: Exxon Research and Engineering Company (Exxon Mobil Corporation)
• Original Assignee: Exxon Research and Engineering Company (Exxon Mobil Corporation)
• Inventors: Luckenbach, Edward C., Fligner, Mark
• Primary Examiner(s): Favors, Edward G.
• Application Number:
  US06/779,842
• Time in Patent Office: 405 Days
• Field of Search: 122/7 R, 122/7 B, 122/7 D, 122/448 R, 122/448 A, 122/448 B, 431/4, 431/5, 431/89
• US Class Current: 122/7.00R
• CPC Class Codes: B01J 4/008 Feed or outlet control devices
• CPC Class Codes: C10G 11/185 Energy recovery from regenerator effluent gases

Abstract

The invention relates to a system for the discharge and/or distribution of a gas from a source of the gas, and more specifically relates to such a system which enables gas from a source to be discharged and/or distributed to at least two gas-utilizing units irrespective of the operational status of each unit. The gas from the source is conducted from a manifold to each unit via respective conduits. Each conduit has a valve having a maximum closed position, in which the valve is open to a predetermined minimum degree exceeding zero, and a maximum opened position, in which it is open to a predetermined extent set by the maximum gas capacity of the respective unit. One valve maintains a gas flow delivery pressure to its respective unit not exceeding a selected maximum pressure. The other valve maintains a gas flow-rate corresponding to the gas-requirement of its respective unit. Means are provided for on-stream diversion and discharge of gas passing to each unit to permit emergency independent shutdown of each unit. Accordingly, discharge of gas from the source can always take place irrespective of the operational status of the units to which the gas is distributed and without causing excessively high back-pressures at the source when the units are inoperative. In a specific embodiment, the source is the regenerator of a catalytic cracker, one unit is a CO-boiler and the other unit is a CO-furnace.

Claims

1. A system for the substantially unrestricted discharge of a gas selected from hot gas, combustible gas and hot combustible gas from a source of said gas to at least two units of equipment which use the gas, the system comprising at least said two units, temperature-sensing means associated with one unit for generating a signal representative of the temperature of operation of at least part of said one unit, a first conduit for conveying hot and/or combustible gas to said one unit, a first valve means in said first conduit for regulating the gas-flow therethrough to said one unit, means responsive to a signal from the temperature-sensing means to control the position of the first valve means between its maximum open and maximum closed positions in accordance with variations in the said signal, a second conduit connected to the first conduit upstream of the first valve means, said second conduit being connected for conveying gas to a second unit, a second valve means in the second conduit, and means operative to maintain a selected set pressure in the second conduit at a position upstream of the second valve means to control the position of the second valve means between its maximum open and maximum closed positions in accordance with the pressure in the second conduit upstream of the second valve means, and wherein the maximum open position of each valve means permits a selected maximum flow-rate of gas to each respective unit substantially independently of the flow rate to the other unit(s) and the maximum closed position of the valve means permits the substantially unrestricted discharge of gas from the source via at least one valve means.

2. A system as in claim 1 in which all of the said valve means do not completely obstruct gas flow therethrough when in the maximum closed position.

3. A system as in claim 1 comprising a pressure relief means between the said one valve means and the said one unit to prevent said one unit receiving gas at a pressure above a selected maximum pressure.

4. A system as in claim 3 in which the pressure relief means comprises a liquid seal (e.g., a water seal in a U-tube means).

5. A system as in claim 1 in which said one unit comprises means for heating a fluid by heat exchange with at least one gas selected from said hot gas, said hot combustible gas and hot combustion products obtained by combustion of said combustible gas, said temperature-sensing means being operative to generate a signal representative of the temperature of fluid heated in or by said heating means.

6. A system as in claim 1 in which the said second unit comprises means for producing steam by heat-exchange using the heat contained in the said gas and/or obtained by combustion thereof.

7. A system as in claim 1 comprising a vent or stack, a flip-flop valve means in the second conduit between the second valve means and the second unit and a third conduit providing communication from an outlet of the flip-flp valve and the vent or stack wherein the flip-flop valve normally closes the said outlet to the vent or stack so that gas passes to the second unit and is operable to divert gas to the vent or stack when no gas is required at said second unit.

8. A system as in claim 1 in which said source of gas is the regenerator of a catalytic cracking unit.

9. The combination comprising:

(a) a furnace adapted to burn carbon monoxide contained in a carbon monoxide-containing gas to heat a fluid which is passed through heat transfer means in the furnace;

(b) a boiler adapted to burn carbon monoxide contained in a CO-containing gas to generate steam;

(c) a main conduit for conducting a CO-containing gas from a source thereof to a junction;

(d) a first conduit for conducting CO-containing gas from the junction to the said furnace;

(e) a first control valve means in said first conduit between said junction and said furnace to regulate the flow of CO-containing gas to the furnace, said first control valve means having a maximum closed position in which a selected minimum flow (exceeding zero flow) of CO-containing gas can pass therethrough;

(f) temperature-responsive means responsive to the temperature of fluid which is passed through said heat-transfer means to regulate the opening and closing of said first control valve means so that the temperature of said fluid is maintained within a selected range;

(g) a second conduit for conducting CO-containing gas from the junction to the said boiler;

(h) a second control valve means in said second conduit between said junction and said boiler to regulate the flow of CO-containing gas to the boiler, said second control valve means having a maximum closed position in which a selected minimum flow, exceeding zero flow, of CO-containing gas can pass therethrough;

(i) means responsive to pressure in the second conduit upstream of the second control valve means and operative to regulate the opening and closing of the second control valve means; and

(j) a liquid seal or other pressure-relief means connected to the first conduit between the first control valve means and the furnace; and

wherein the combined minimum flow area for CO-containing gas through the first and second control valve means in their maximum closed positions is sufficient to enable CO-containing gas to pass through the main conduit at all times without substantial restriction to its flow.

10. The combination of claim 9 comprising a two-position diverting valve in the second conduit between the second control valve and the boiler and which is operable to divert CO-containing gas from the second conduit to a vent or stack when no CO-containing gas is required at the boiler.

11. The combination of claim 9 comprising a fluidized catalytic cracking unit having a catalyst regenerator means, and a connecting conduit communicating at one end with the said main conduit and at the other end with said catalyst regenerator means to conduct CO-containing gas from said catalyst regenerator means to said main conduit.

12. A system for the substantially unrestricted discharge of a gas selected from hot gas, combustible gas and hot combustible gas from a source of said gas to at least two units of equipment which use the gas, the system comprising at least said two units, a first conduit for conveying hot and/or combustible gas to one unit, flow-rate means in the first conduit operative to generate a signal representative of the flow-rate of gas in the first conduit, heat-monitoring means operative to generate a signal representative of the heating capability of gas passing in the first conduit, a first valve means means in the first conduit for regulating the rate of gas-flow therethrough, regulating means responsive to signals from the flow-rate means and the heat-monitoring means to regulate the position of the first valve means between its maximum open and maximum closed positions so that the heating capability of the gas passing through the first conduit is in accordance with the heat requirements of the said one unit, a second conduit connected to the first conduit upstream of the first valve means, said second conduit being connected for conveying gas to a second unit, a second valve means in the second conduit, and means responsive to pressure in the second conduit at a position upstream of the second valve means to open and close the second valve means between its maximum open and maximum closed positions in accordance with the pressure in the second conduit upstream of the second valve means, and wherein the maximum open position of each valve means permits a selected maximum flow-rate of gas to each respective unit substantially independently of the flow rate to the other unit(s) and the maximum closed position of the valve means permits the substantially unrestricted discharge of gas from the source via at least one valve means.

13. A system as in claim 12 in which all of the said valve means do not completely obstruct gas flow therethrough when in the maximum closed position.