Oil recovery system and method

• US 4,620,593 A
• Filed: 10/01/1984
• Issued: 11/04/1986
• Est. Priority Date: 10/01/1984
• Status: Expired due to Term

• Current Assignee: Integrity Development, Inc.
• Original Assignee: Duane B. Haagensen
• Inventors: Haagensen, Duane B.
• Primary Examiner(s): Suchfield, George A.
• Application Number:
  US06/656,753
• Time in Patent Office: 764 Days
• Field of Search: 166/60, 166/61, 166/65 R, 166/66, 166/53, 166/248, 166/250, 219/10.55 A, 219/10.55 F, 219/10.65, 219/10.81, 219/277, 219/278
• US Class Current: 166/248
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 43/2401 by means of electricity
• CPC Class Codes: H05B 2214/03 Heating of hydrocarbons
• CPC Class Codes: H05B 6/80 Apparatus for specific applications stoves or ranges F24C7/02

Abstract

A slotted radiating unit is lowered into a well casing of limited cross section, and microwave energy is fed downwardly thereto via a transmission line also installed in the casing. Two embodiments of the radiating unit are disclosed, and two embodiments of the transmission line are also described. Depending upon the subterranean conditions, periods of on and off microwave propagation are sometimes employed; in some instances dual radio frequencies are utilized to enhance petroleum flow. Subsurface sensors are made use of to control the ground level radio frequency generator (or generators).

Claims

1. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, means externally located with respect to said casing for generating microwave energy, means within said casing for transmitting said microwave energy downwardly within said casing from said externally located generating means, and a radiator unit connected to the lower end of said transmitting means having a plurality of vertically spaced slots therein, said slotted radiator unit projecting beneath the lower end of said casing for propagating at least some of said microwave energy into said subterranean formation via said slots.

2. An oil recovery system in accordance with claim 1 in which said microwave transmitting means includes a coaxial transmission line.

3. An oil recovery system in accordance with claim 2 in which said fluid conducting means includes production tubing through which the fluid flows and said coaxial transmission line extends in a parallel relation with said tubing.

4. An oil recovery system in accordance with claim 3 in which said tubing is metal and said coaxial transmission line includes a metal cylinder having a portion thereof engaging a portion of said metal tubing.

5. An oil recovery system in accordance with claim 1 in which said microwave transmitting means includes a waveguide.

6. An oil recovery system in accordance with claim 5 in which said tubing is metal and said waveguide includes a metal wall having a portion thereof engaging a portion of said metal tubing.

7. An oil recovery system in accordance with claim 1 in which said slots are vertically oriented.

8. An oil recovery system in accordance with claim 1 in which said radiator unit includes a waveguide, said slots being located in said waveguide.

9. In a system for in situ heating underground hydrocarbonaceous material via a bore hole of restricted cross section, a waveguide having a width somewhat less than that of the bore hole, said waveguide having a longitudinal groove in one wall thereof, and tubing received in said groove and extending therealong.

10. A system in accordance with claim 9 in which said tubing engages said one wall along one side of said groove.

11. A system in accordance with claim 10 in which said groove has diverging sides, said tubing engaging one of said diverging sides.

12. A system in accordance with claim 11 in which said slots are oriented at an angle.

13. A system in accordance with claim 9 in which said waveguide has a plurality of vertically spaced slots in one wall thereof.

14. A system in accordance with claim 13 in which said angle is approximately 30°

with respect to the longitudinal axis of the waveguide.

15. An oil recovery method comprising the step of disposing production tubing and a radio frequency transmission line in a well casing, at least portions of said tubing and said transmission line being in engagement, said transmission line including a waveguide having a plurality of vertically spaced slots therein.

16. An oil recovery method comprising the steps of radiating microwave energy into a petroleum-bearing subterranean formation for a first period of time, discontinuing the radiating of any microwave energy into said subterranean formation for a second period of time, determining the rate of fluid flow resulting from the radiation of microwave energy into said subterranean formation, and discontinuing the radiation of said microwave energy after a first rate of fluid flow has been determined.

17. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, said fluid conducting means including metal tubing through which the fluid flows, means within said casing for transmitting microwave energy downwardly within said casing including a waveguide provided with a metal wall having a portion thereof engaging a portion of said metal tubing, said wall having a groove therein and a portion of said tubing residing in said groove, and a radiator unit connected to the lower end of said transmitting means having a plurality of slots therein, said slotted radiator unit projecting beneath the lower end of said casing for propagating at least some of said microwave energy into said subterranean formation via said slots.

18. An oil recovery system in accordance with claim 17 in which said one wall includes first, second and third panel sections, said second and third panel sections diverging from said first panel section to form said groove.

19. An oil recovery system in accordance with claim 18 in which said one wall additionally includes a fourth panel section extending from said second panel section in a parallel relation with said first panel section, and a fifth panel section extending from said third panel section in a parallel relation with said first panel section.

20. An oil recovery system in accordance with claim 19 in which said tubing has a circular cross section and said fourth and fifth panel section reside in a plane passing generally diametrically through the center of said tubing.

21. An oil recovery system in accordance with claim 19 in which said waveguide includes second, third and fourth walls, said second wall being in a spaced parallel relation with said first, fourth and fifth panel sections, and said third and fourth walls being parallel to each other and perpendicular to said second wall and also perpendicular to said fourth and fifth panel sections.

22. An oil recovery system in accordance with claim 18 in which said tubing is in engagement with at least one of said first, second or third panel sections.

23. An oil recovery system in accordance with claim 17 in which said waveguide includes a plurality of individual units, each unit having a flange for enabling attachment of one unit to the next unit to form a vertical string of such units.

24. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, means within said casing for transmitting microwave energy downwardly within said casing, a radiator unit connected to the lower end of said transmitting means having a plurality of slots therein, said slotted radiator unit projecting beneath the lower end of said casing for propagating at least some of said microwave energy into said subterranean formation via said slots, and first and second radio frequency generating means connected to the upper end of said transmitting means, said first generating means supplying microwave energy at a relatively high frequency and said second generating means supplying microwave energy to said radiator unit at a relatively low frequency.

25. An oil recovery system in accordance with claim 24 in which said relatively high frequency is on the order of 915 megahertz and said relatively low frequency is on the order of 315 megahertz.

26. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, means within said casing for transmitting microwave energy downwardly within said casing, a radiator unit connected to the lower end of said transmitting means having a plurality of slots therein, said slotted radiator unit projecting beneath the lower end of said casing for propagating at least some of said microwave energy into said subterranean formation via said slots, means for generating said microwave energy, means for causing said radiator unit to propagate microwave energy during a first predetermined period and to cause said radiator unit to discontinue propagating of microwave energy during a second predetermined period, said second predetermined period being longer than said first predetermined period, and means for monitoring the flow of fluid through said tubing during both of said periods.

27. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, means within said casing for transmitting microwave energy downwardly within said casing, and a radiator unit connected to the lower end of said transmitting means having a plurality of slots therein, said slotted radiator unit projecting beneath the lower end of said casing for propagating at least some of said microwave energy into said subterranean formation via said slots, said radiator unit including a plurality of vertically spaced, angularly oriented slots.

28. An oil recovery system in accordance with claim 27 in which said radiator unit includes a cylinder, said slots being located in said cylinder, an inner conductor within said cylinder, and a shorting member for each of said slots connecting said conductor to said cylinder at one edge of each slot and adjacent the middle of each slot.

29. An oil recovery system in accordance with claim 28 in which the vertical length of each slot is approximately three-fourths of a wavelength.

30. An oil recovery system in accordance with claim 29 including auxilary means attached to said cylinder at one side of each slot for increasing the peripheral distance from said one edge of the slot to the opposite edge of said slot.

31. An oil recovery system in accordance with claim 30 in which said auxiliary means has a U-shaped cross section.

32. An oil recovery system in accordance with claim 28 in which said auxiliary means has a length corresponding to the length of the slot with which it is associated.

33. An oil recovery system in accordance with claim 30 including a cylindrical dielectric shell in which said slotted cylinder and auxiliary means are encapsuled, said auxiliary means projecting radially from said slotted cylinder toward the interior of said cylindrical shell.

34. An oil recovery method in accordance with claim 27 including the steps of determining the rate of fluid flow during said second period, and again radiating microwave energy into said formation after a second rate of fluid flow has been determined during said second period.

35. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, means within said casing and transmitting microwave energy downwardly within said casing, a radiator unit connected to the lower end of said transmitting means having a plurality of slots therein, said slotted radiator unit projecting beneath the lower end of said casing for propagating at least some of said microwave energy into said subterranean formation via said slots, said radiator unit including a waveguide having a relatively flat vertical wall, said vertically spaced slots being located in said relatively flat vertical wall.

36. An oil recovery system in accordance with claim 35 in which said slots are angularly oriented.

37. An oil recovery system in accordance with claim 36 including a probe associated with each slot and extending inwardly therefrom.

38. An oil recovery system in accordance with claim 37 in which said slots are oriented at approximately 30°

with respect to a vertical line.

39. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, means within said casing for transmitting microwave energy downwardly within said casing, a radiator unit connected to the lower end of said transmitting means having a plurality of slots therein, said slotted radiator unit projecting beneath the lower end of said casing for propagating at least some of said microwave energy into said subterranean formation via said slots, said transmitting means including a first waveguide, and said slotted radiator unit including a second waveguide having a relatively flat first wall, said slots being in said first wall.

40. An oil recovery system in accordance with claim 39 in which said second waveguide includes second, third and fourth walls, said second wall, including first, second and third panel sections, said first panel section being parallel to said first wall and said second and third panel sections diverging from said first panel section to form a groove.

41. An oil recovery system in accordance with claim 40 in which said second wall additionally includes a fourth panel section extending from said second panel section in a parallel relation with said first panel section, and a fifth panel section extending in a parallel relation with said first panel section.

42. An oil recovery system in accordance with claim 41 including a probe extending inwardly from each of said slots toward said first panel section.

43. An oil recovery system in accordance with claim 42 in which each of said slots is oriented at an angle of approximately 30°

with respect to a vertical line.

44. An oil recovery system in accordance with claim 43 in which said first waveguide has a cross section corresponding to that of said second waveguide.

45. In a system for in situ heating underground hydrocarbonaceous material via a bore hole of restricted cross sections, a waveguide having a width somewhat less than that of the bore hole, said waveguide having a plurality of slots in one wall thereof, and a probe extending inwardly from said wall at generally right angles thereto.

46. An oil recovery method comprising the step of disposing production tubing and a radio frequency transmission line in a well casing, at least portions of said tubing and said transmission line being in engagement, attaching a slotted radiator unit to said transmission line having a plurality of vertically oriented slots, first introducing said radiator unit into said well casing followed by said transmission line and tubing, and tuning at least one of said slots for the particular characteristics of the subterranean oil-bearing formation with which said slot is aligned.

47. An oil recovery method in accordance with claim 46 in which said radiator unit comprises an outer metal cylinder and a coaxial conductor therein, said cylinder having a plurality of vertical slots therein, the method including the step of increasing the peripheral distance from one side of each slot to the other side thereof.

48. An oil recovery method comprising the step of radiating microwave energy at a first frequency into a petroleum-bearing subterranean formation at one depth, and radiating microwave energy at a second frequency into the subterranean formation at a different depth, said first and second frequencies differing from each other.

49. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, means externally located with respect to said casing for generating microwave energy, means within said casing for transmitting said microwave energy downwardly within said casing from said externally located generating means, and a radiator unit connected to the lower end of said transmitting means including a metal cylinder and a centrally located conductor therewithin, said metal cylinder having at least one slot therein, and a shorting device associated with said slot for correlating the impedance matching of the radiator unit with the particular characteristics of the underground oil-bearing formation.

50. An oil recovery system in accordance with claim 49 in which said centrally located conductor is in the form of a tube, said metal cylinder and said tube having radially aligned openings, and a shorting plug received in said openings, and means for moving said shorting plug radially to effect said correlated impedance match.

51. An oil recovery system in accordance with claim 50 including a plurality of vertically spaced slots in said metal cylinder, each of said slots having a shorting device associated therewith.

52. An oil recovery system in accordance with claim 51 in which said generating means supplies microwave energy at two different frequencies, one of said shorting devices being adjusted for one of said frequencies so that microwave energy at said one frequency is radiated into the subterranean formation at one depth and with a correlated impedance match with the particular characteristics of the underground oil-bearing formation at said one depth, and another of said shorting devices being adjusted for the other of said frequencies so that the microwave energy at the other of said frequencies is radiated into the subterranean formation at a different depth and with a correlated impedance match with the particular characteristics of the underground oil-bearing formation at said different depth.

53. An oil recovery system comprising a well casing, means within said casing for conducting fluid upwardly through said casing from a subterranean petroleum-bearing formation, means externally located with respect to said casing for generating microwave energy, means within said casing for transmitting said microwave energy downwardly within said casing from said externally located generating means, and slotted means at the lower end of said transmitting means for propagating at least some of said microwave energy into said subterranean formation at a plurality of vertically spaced locations.