Safety monitoring system for punch press operators

• US 4,621,300 A
• Filed: 07/05/1984
• Issued: 11/04/1986
• Est. Priority Date: 07/05/1984
• Status: Expired due to Fees

• Current Assignee: Ray E. Summerer
• Original Assignee: Ray E. Summerer
• Inventors: Summerer, Ray E.
• Primary Examiner(s): Pellinen, A. D.
• Assistant Examiner(s): Jennings, Derek S.
• Application Number:
  US06/627,680
• Time in Patent Office: 852 Days
• Field of Search: 361/175, 361/176, 361/177, 361/190, 361/193, 200/DIG. 2, 200/DIG. 36, 307/326, 192/130, 192/131 R, 192/131 H, 192/134, 308/1 A
• US Class Current: 361/175
• CPC Class Codes: F16P 3/04 for machines with parts which approach one another during operation, e.g. for stamping presses
• CPC Class Codes: F16P 3/144 using light grids
• CPC Class Codes: F16P 3/20 for electric control systems
• CPC Class Codes: Y10S 200/02 Body attached switches
• CPC Class Codes: Y10S 200/36 Light operated switches

Abstract

This safety monitoring system for punch press operators is designed to prevent the operators from being injured by such presses or other factory equipment. Primarily, it consists of a pair of wrist units which are strapped to the wrists of the operators, and which include optical fiber cables and a latching assembly, and the optical fiber cables are used in cooperation with a pair of identical electronic circuits employing LED'"'"'s, a light sensitive transistor, a pair of other transistors, a zener diode, and a relay, for instantly shutting a punch press on or off.

Claims

1. A passive safety monitoring system for press operators, comprising in combination:

a wrist mountable unit containing mechanism which controls light passage through two optical fiber cables secured to said wrist mountable unit when the wrist unit is properly positioned on the wrist of the operator;

a separate electronic unit which initiates light passage through one of the optical fiber cables to the wrist unit and, also, receives light through the second optical fiber cable from the wrist unit completing a light transmission circuit to activate additional electronic circuitry in the electronic unit to energize press control circuits;

a press operating system activated by the press control circuits in said additional electronic circuitry.

2. The combination as set forth in claim 1 wherein said wrist unit is one of a pair for each wrist of the press operator, said electronic unit contains light transmitting and receiving circuitry for each of said wrist units of the pair and said wrist unit is secured to the wrists of the operator by a pair of straps.

3. The combination as set forth in claim 2 wherein said wrist unit includes:

a wrist mountable unit base;

a first strap receiving eye fixedly secured to one side of the wrist unit base;

a first strap receiving buckle secured to the wrist unit base opposite to said first strap receiving eye;

a first adjustable strap affixed to said strap receiving eye wherein said first strap receiving buckle removably receives said first adjustable strap which is fixedly secured to said first strap receiving eye at one end to bind the wrist unit to the wrist of the operator;

a second strap fixedly secured at one end to said first adjustable strap and the other end to the wrist unit base between the first strap receiving eye and first strap receiving buckle by means of a first ring fixedly secured to the wrist unit base so as to define a hole in said second strap through which the operator places the thumb when affixing said wrist unit to the wrist;

a second ring fixedly secured to said wrist unit base opposite the first ring to which is attached a press pull back cable.

4. The combination as set forth in claim 3 wherein said wrist unit base contains means for interrupting light transmission through the optical fiber cables comprising:

a buckle tongue pivotally engaged in said wrist unit base;

a primary spring means within said wrist unit base having its movement controlled by said buckle tongue;

a latch means engaged to said primary spring means and slidable within an opening in said wrist unit base said latch means having a circular base integrally attached thereto;

a light transmitting aperture within said latch means;

a second spring means in the wrist unit base in contact with the circular base which second spring means along with the primary spring means controls movement of the latch means and light transmission via the first and second optical fiber cables through the latch aperture when the wrist unit is properly positioned on the wrist which light transmission then permits activation of the press through an electronic unit and when the wrist unit is not properly positioned on the operator'"'"'s wrist the latch means aperture is movably disengaged from the light transmission mode by the action of both the primary and secondary spring means to effect deactivation of the press operating system.

5. The combination as set forth in claim 4 wherein a flexible dust inhibiting diaphragm is in direct contact with the latch mechanism circular base which diaphragm includes integrally attached annular projections frictionally mounted in cutouts in the base of the wrist unit.

6. A wrist-mountable unit for use as part of a passive safety monitoring system which comprises:

(a) a wrist unit base structure having light optical fiber cable receiving means on the wrist base, for connection to

a first optical fiber cable for light transmission from a separate light transmitting electronic unit,

a second optical fiber cable for light transmission through and from said wrist unit base back to said separate light transmitting electronic unit to complete a light transmission circuit through said wrist unit base,

said wrist unit base structure (a) having a mechanical light transmission control means which includes;

(a) a buckle tongue pivotally engaged within said wrist unit base with

(b) a primary spring means within said wrist unit base having said primary spring movement controlled by an operator'"'"'s action on said buckle tongue,

(c) movable latch means containing a light transmitting aperture within said wrist unit, said latch means engaged with said primary spring means within said wrist unit and slideable within an opening of the wrist unit base, to control the transmission of light through the aperture thereof, and said latch means having a circular base integrally attached thereto, and

(d) a second spring means housed in said wrist unit base in pressure contact relation to said latch means circular base so that when the wrist unit is properly positioned on the press operator'"'"'s wrist by positioning action of the buckle tongue, the primary spring, the circular base and the secondary spring, the aperture of the latch becomes movably positioned so that the latch aperture becomes alignable with the first and second optical fiber cables to permit light transmission through the first optical fiber cable, the aperture of the latch within said wrist unit base and into the second optical fiber cable to complete the light transmission circuit to the electronic unit, and

when the wrist unit is not properly attached to the press operator'"'"'s wrist, the light transmitting aperture in said latch means is movably disengaged from its light transmitting position by the action of both the primary and secondary spring means within said wrist unit, so that the latch aperture no longer permits light transmission through the optical fiber cables to deactivate the press operating system.