Method for manufacturing decorative molding

• US 4,622,191 A
• Filed: 08/23/1984
• Issued: 11/11/1986
• Est. Priority Date: 08/23/1983
• Status: Expired due to Fees

• Current Assignee: Inoue MTP Kabushiki Kaisha
• Original Assignee: Inoue MTP Kabushiki Kaisya
• Inventors: Takeuchi, Shin
• Primary Examiner(s): SILBAUGH, JAN H
• Application Number:
  US06/643,521
• Time in Patent Office: 810 Days
• Field of Search: 264/134, 264/230, 264/265, 264/266, 264/DIG. 71, 264/132, 264/246
• US Class Current: 264/134
• CPC Class Codes: B05D 3/0254 After-treatment
• CPC Class Codes: B05D 3/12 by mechanical means
• CPC Class Codes: B05D 7/04 to surfaces of films or sheets producing layered products by applying coatings of pasty or pulverulent plastics B29C41/00
• CPC Class Codes: B29C 37/005 Compensating volume or shape change during moulding, in general
• CPC Class Codes: B44C 3/04 Modelling plastic materials, e.g. clay

Abstract

A method for manufacturing a decorative molding having an outer surface layer with a round peripheral edge, comprising preparing a desired shape of decorative base plate which has an outer decorative layer and a mounting surface of a plastic layer which shrinks when heated, pouring thermo-setting liquid plastic onto the outer surface of the decorative layer of the base plate to coat the outer surface with liquid plastic, and then heating the liquid plastic to cure the same and heating the plastic layer of the base plate so that a predetermined amount of shrinkage of the plastic layer takes place.

Claims

1. A method for manufacturing a decorative molding having an outer surface with a round peripheral edge, comprising:

preparing an elongated shape of a decorative base plate which has an outer decorative layer and a mounting surface made of a plastic layer which shrinks when heated;

pouring thermo-setting liquid plastic onto the outer surface of the decorative layer of the base plate to coat the outer surface of the decorative layer with liquid plastic, and then;

heating the liquid plastic to cure the same, such curing resulting in shrinkage of the plastic coating in the longitudinal direction and a tendency to warp the base plate, and heating the plastic layer of the base plate so that a predetermined amount of shrinkage of the plastic layer in the longitudinal direction takes place to cancel the shrinkage of the coating and make the mounting surface of the base plate flat or slightly convex.

2. A method according to claim 1, wherein said decorative base plate is made of a sheet material.

3. A method according to claim 1, wherein said heat shrinkable plastic layer comprises soft or semirigid plastic of polyvinyl chloride resin or ionomer resin or the equivalent.

4. A method according to claim 1, wherein said heat shrinkable plastic layer is drawn in advance when molded to give a mold shrinkage to the same.

5. A method according to claim 1, wherein the thermo-setting liquid plastic is transparent.

6. A method according to claim 1, wherein said plastic layer of the base plate is heated to cause a heat shrinkage of the plastic layer so that the mounting surface of the base plate is flat.

7. A method according to claim 1, wherein said plastic layer of the base plate is heated to cause the heat shrinkage thereof, so that the mounting surface of the base plate is convex in such a way that the mounting surface is curved to project toward the outer surface of the base plate.

8. A method according to claim 1, wherein the heating of the liquid plastic layer and the heating of the plastic layer of the base plate are performed simultaneously.