Load and speed sensitive motor starting circuit

• US 4,622,506 A
• Filed: 12/11/1984
• Issued: 11/11/1986
• Est. Priority Date: 12/11/1984
• Status: Expired due to Fees

• Current Assignee: Rexnord Corporation
• Original Assignee: PT Components, Inc. (Regal Rexnord Corp.)
• Inventors: Min, Young-Kee, Shemanske, Richard
• Primary Examiner(s): Smith, Jr., David
• Application Number:
  US06/680,489
• Time in Patent Office: 700 Days
• Field of Search: 318/785, 318/786, 318/778, 318/779, 318/817, 318/794, 361/33
• US Class Current: 318/786
• CPC Class Codes: H02P 1/42 for starting an individual single-phase induction motor H02P27/04 takes precedence

Abstract

A speed sensitive, load sensitive and AC line voltage fluctuation insensitive, motor starting system is provided for an AC motor having a main winding (1) and an auxiliary winding (2) both connectable across an AC power source (3). Relative magnitudes of main and auxiliary winding voltages are sensed and compared. The auxiliary winding is disconnected (5) from the AC source when the auxiliary winding voltage, including the components from the AC source and from rotationally induced voltage, rises above a predetermined value relative to the main winding voltage as a function of motor speed. After starting, when the motor is in a run mode and the auxiliary winding is disconnected from the AC source, only the rotationally induced auxiliary winding voltage is sensed. The auxiliary winding is reconnected to the AC source when the rotationally induced auxiliary winding voltage decreases below a given value relative to the main winding voltage corresponding to a given stall condition, to automatically restart the motor.

Claims

1. In an AC motor having a main winding and an auxiliary winding both connectable to an AC power source, and having a switch for disconnecting said auxiliary winding from said AC source, an improved control circuit for said switch comprising:

main voltage detector means for sensing the magnitude of the AC main winding voltage;

auxiliary voltage detector means for sensing the magnitude of the AC auxiliary winding voltage;

initialization means sensing main winding voltage at initial energization of said motor;

flip flop means responsive to said initialization means to output a turn-on signal to said switch to connect said auxiliary winding to said AC source;

voltage comparator means responsive to said main and auxiliary detector means and comparing the magnitude of the auxiliary winding voltage against the magnitude of the main winding voltage;

said flip flop means also being responsive to said voltage comparator means to output a turn-off signal to said switch to disconnect said auxiliary winding from said AC source when the magnitude of the auxiliary winding voltage increases above a predetermined value relative to the magnitude of the main winding voltage as a function of motor speed.

2. The invention according to claim 1 comprising:

main power supply means connected to said AC source across said main winding and providing rectified voltage as the power source for said flip flop means; and

auxiliary power supply means phase displaced from said main power supply means and connected to said AC source across said auxiliary winding and providing rectified voltage phase shifted from said main voltage and reducing ripple in the voltage supplied to said flip flop means, to enhance voltage regulation.

3. The invention according to claim 2 comprising a switch driver connected between said flip flop means and said switch,

and wherein said main and auxiliary power supply means supply a first high voltage to said switch driver, and including secondary power supply means supplying a second lower voltage from said main and auxiliary power supply means to said flip flop means, both of said high and lower voltages being DC and having said reduced ripple.

4. The invention according to claim 1 comprising:

second voltage comparator means comparing a reference voltage derived from said AC source against a stall condition voltage derived from rotationally induced voltage in said auxiliary winding during running of said motor after starting and after said auxiliary winding is disconnected from said AC source;

said flip flop means also being responsive to said second voltage comparator means to output a turn-on signal to said switch to reconnect said auxiliary winding to said AC source in response to a given decrease in said last mentioned voltage.

5. The invention according to claim 4 wherein said second voltage comparator means comprises a pair of voltage comparators comprising:

a primary comparator having a pair of inputs connected across said auxiliary winding and having a normally off output when said rotationally induced voltage is above said given value; and

a secondary comparator comparing said output of said primary comparator against said reference voltage,

such that when said rotationally induced voltage drops below said given value, said output of said primary comparator changes state, which in turn causes said secondary comparator to change state, and said flip flop means responds to said changed state output of said secondary comparator by outputting said turn-on signal to said switch.

6. The invention according to claim 4 wherein said second voltage comparator means includes transistor means having its base and one of its emitter and collector connected across said auxiliary winding and biased into conduction by said rotationally induced voltage such that the voltage at the other of its emitter and collector is less than said reference voltage, and such that when said rotationally induced voltage drops below a given value, the base drive for said transistor means is reduced and the latter is rendered nonconductive such that the voltage at said other of its emitter and collector rises above said reference voltage such that the output of said second voltage comparator means changes state and said flip flop means responds by outputting said turn-on signal to said switch.

7. The invention according to claim 4 wherein said initialization means comprises third voltage comparator means comparing main winding voltage against main winding voltage delayed by capacitor means, to provide an output pulse to said flip flop means at initial energization of said motor, said pulse terminating when said delayed main winding voltage at one input of said third voltage comparator means rises to the level of said main winding voltage at the other input of said third voltage comparator means.

8. The invention according to claim 7 comprising a common node connected to both of said main and auxiliary windings and providing a combined power supply powering said flip flop means and each of said first, second and third voltage comparator means and comprising:

main power supply means connected to said AC source across said main winding and providing rectified voltage as the power supply for said flip flop means and each of said first, second and third voltage comparator means; and

auxiliary power supply means phase displaced from said main power supply means and connected to said AC source across said auxiliary winding and providing rectified voltage phase shifted from said main voltage and reducing ripple in the voltage supplied to said flip flop means and each of said first, second and third voltage comparator means.