Implantable medication infusion device

• US 4,626,244 A
• Filed: 02/01/1985
• Issued: 12/02/1986
• Est. Priority Date: 02/01/1985
• Status: Expired due to Fees

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Consolidated Controls Corporation
• Inventors: Reinicke, Robert H.
• Primary Examiner(s): Pellegrino, Stephen C.
• Application Number:
  US06/697,514
• Time in Patent Office: 669 Days
• Field of Search: 604/51-53, 604/131, 604/132, 604/141, 604/151, 604/890-892, 604/896, 128/DIG. 12
• US Class Current: 604/141
• CPC Class Codes: A61M 2205/0244 Micromachined materials, e.g. made from silicon wafers, microelectromechanical systems [MEMS] or comprising nanotechnology
• CPC Class Codes: A61M 5/141 with capillaries for restricting fluid flow
• CPC Class Codes: A61M 5/14276 specially adapted for implantation
• CPC Class Codes: A61M 5/14586 pressurised by means of a flexible diaphragm
• CPC Class Codes: A61M 5/16804 Flow controllers
• CPC Class Codes: A61M 5/16877 Adjusting flow; Devices for setting a flow rate
• CPC Class Codes: Y10S 128/12 Pressure infusion

Abstract

An integral fluid filter and capillary restrictor unit, or alternatively an integral fluid filter and multiple orifice restrictor unit, is resiliently positioned in a manifold body which is edge mounted to a flat cylindrical assembly which contains the medication reservoir and pressure stabilizing chamber to provide a completely self contained implantable unit which is thin, small and light weight and yet needs to be refilled only as often as the much larger stainless steel capillary tube devices with bellows type reservoirs now on the market.

Claims

1. An implantable medication infusion device, comprising a pair of circular concave members positioned in opposed relation with the outer edges thereof connected together, a flexible circular diaphragm positioned between said concave members and having the edge thereof sealed to said concave members thereby to form a pressure stabilizing chamber with one of said concave members on one side of said diaphragm and a medication reservoir with the other one of said concave members on the other side of said diaphragm, a two phase fluid in said pressure stabilizing chamber for maintaining a constant pressure on said diaphragm which is greater than the body pressure of the body in which said infusion device is implanted, body means secured to at least one of said concave members and having a recess therein, a penetrable septum mounted in said body means and communicating with said recess a passageway in said body means between said recess and said reservoir, whereby said reservoir can be filled through said septum, said recess and said passageway, and a capillary unit positioned in said body means and having an inlet connected to said reservoir and an outlet communicating with the exterior of said device, said capillary unit having a flow restrictive passageway between said inlet and outlet of sufficiently small cross section to limit the flow of medication from said reservoir in response to the pressure on said diaphragm to a desired rate.

2. The medication infusion device of claim 1, wherein said capillary unit comprises a silicon substrate having a capillary groove formed in one surface thereof and connected between said inlet and said outlet, and a glass plate bonded to said surface of said silicon substrate to form with said substrate said flow restrictive passageway.

3. The device of claim 2, which includes means for establishing a seal between said inlet and said outlet of said capillary unit positioned in said body means.

4. The device of claim 3, wherein said capillary unit is positioned in an opening in one side of said body means and a cover is seated in said opening, said sealing means comprising first O-ring means between said capillary unit and said cover and second O-ring means between said capillary unit and said opening in said body means.

5. The device of claim 4, wherein said body means includes a second passageway extending from the bottom of said recess inside said second O-ring means to the exterior of said body.

6. The device of claim 2, wherein said inlet of said capillary unit comprises a first opening in said plate and communicating with one end of said groove, and said outlet comprises a second opening in said glass plate and communicating with the other end of said groove.

7. The device of claim 2, wherein said capillary unit also includes inlet filter means connected between said inlet and one end of said capillary groove, and outlet filter means connected between the other end of said capillary groove and said outlet.

8. The device of claim 7, wherein said inlet filter means comprises a first series of parallel grooves in said silicon substrate and said outlet filter means comprises a second series of parallel grooves in said silicon substrate, the cross sectional area of the grooves in said second series being substantially greater than the cross sectional area of the grooves in said first series.

9. The device of claim 8, wherein said inlet includes an opening in said glass plate and said first series of parallel grooves are positioned in groups around said opening.

10. The device of claim 8, wherein said outlet includes an opening in said glass plate and said second series of parallel grooves are positioned in groups around said opening.

11. The device of claim 10, wherein said group of second parallel grooves are arranged along the four sides of a rectangle within which is positioned said opening.

12. The device of claim 11, which includes a collector groove formed in said surface and interconnecting the outer ends of all of said groups of second parallel grooves, said collector groove also being connected in said other end of said capillary groove.

13. The device of claim 8, wherein said inlet includes an opening in said silicon substrate and said first series of parallel grooves are positioned in groups around said opening.

14. The device of claim 8, wherein said outlet includes an opening in said silicon substrate and said second series of parallel grooves are positioned in groups around said opening.

15. The device of claim 2, wherein said inlet of said capillary unit comprises a first opening in said silicon substrate and communicating with one end of said groove, and said outlet comprises a second opening in said silicon substrate and communicating with the other end of said groove.

16. The device of claim 1, wherein said device has a maximum thickness of one half inch.

17. An implantable medication infusion device, comprising a pair of circular concave members positioned in opposed relation with the edges thereof connected together to form a housing, a flexible diaphragm mounted within said housing to provide a pressure stabilizing chamber with one of said concave members and a medication reservoir with the other of said concave members, a two-phase fluid in said pressure stabilizing chamber for maintaining a constant pressure on said diaphragm which is greater than the body pressure of the body in which said infusion device is implanted, a manifold body offset from the edge of said housing and having a neck portion connected to one of said concave members, said manifold body having a chamber therein which is connected to said reservoir through a passageway in said neck portion, a penetrable septum mounted in said body and communicating with said chamber, whereby said reservoir can be filled by supplying medication through said septum said chamber and said passageway, and a capillary unit positioned in said chamber and having an inlet connected to said chamber and an outlet communicating with the exterior of said device, said capillary unit having a flow restrictive conduit between said inlet and said outlet of sufficient length and having a sufficiently small cross section to limit to a desired rate the flow of medication from said reservoir and through said passageway in response to the pressure exerted on said diaphragm by said two-phase fluid.

18. The device of claim 17, wherein the thickness of said offset manifold body is approximately equal to the thickness of said housing.

19. An implantable medication infusion device, comprising a medication reservoir having a movable wall portion, a pressure stabilizing chamber in communication with said movable wall portion, a two phase fluid in said pressure stabilizing chamber for maintaining a constant pressure on said movable wall portion which is greater than the body pressure of the body in which said infusion device is implanted, a catheter outlet communicating with the exterior of said device, and a flow restrictor unit interposed between said reservoir and said catheter outlet, said flow restrictor unit comprising a large number of serially connected orifices which collectively limit the flow of medication from said reservoir in response to the pressure on said movable wall portion to a desired rate.

20. The medication infusion device of claim 19, wherein said flow restrictor unit comprises a silicon substrate having a large number of minute grooves formed in one surface thereof and serially interconnected along a predetermined flow path, and a glass plate bonded to said surface of said silicon substrate to form with said minute grooves a series of orifice type restrictions which collectively limit the flow of medication from said reservoir to said desired rate.

21. The medication infusion device of claim 20, wherein said minute grooves are interconnected by means of troughs formed in said surface of said silicon substrate which are of much greater depth than said minute grooves.

22. The medication infusion device of claim 21, wherein said troughs comprise V-shaped grooves formed in the surface of said substrate and extending transversely of said flow path.

23. The medication infusion device of claim 22, wherein said troughs have a length transverse to said flow path of approximately ninety microns.

24. The medication infusion device of claim 22, wherein said troughs have a width along said flow path of approximately sixty-nine microns.

25. The medication infusion device of claim 22, wherein said troughs have a depth of approximately twenty-eight microns.

26. The medication device of claim 22, wherein said troughs are spaced apart by approximately two microns along the surface of said substrate.

27. The medication infusion device of claim 20, wherein said minute grooves each have a width of approximately 8 microns.

28. The medication infusion device of claim 20, wherein said minute grooves each have a depth of 5.7 microns.

29. The medication infusion device of claim 20, which includes inlet filter means formed in said surface of said substrate and connected to one of said minute grooves at one end of said flow path.

30. The medication infusion device of claim 29, which includes outlet filter means formed in said surface of said substrate and connected to one of said minute grooves at the other end of said flow path.

31. The medication infusion device of claim 30, wherein said outlet filter means comprises a second series of parallel grooves formed in said surface of said silicon substrate and each having a width of approximately six microns.

32. The medication infusion device of claim 29, wherein said inlet filter means comprises a first series of parallel grooves formed in said surface of said silicon substrate and each having a width of approximately four microns.