Shock attenuation structure

• US 4,627,114 A
• Filed: 08/23/1984
• Issued: 12/09/1986
• Est. Priority Date: 08/23/1984
• Status: Expired due to Fees

• Current Assignee: Figgie International, Inc. (Johnson Controls International plc)
• Original Assignee: Figgie International, Inc. (Johnson Controls International plc)
• Inventors: Mitchell, Hal D.
• Primary Examiner(s): NERBUN, PETER P
• Application Number:
  US06/643,429
• Time in Patent Office: 838 Days
• Field of Search: 2/412, 2/414, 2/420, 2/411, 2/425, 2/6, 428/304.4, 428/316.6, 428/314.8, 428/315.9, 293/136, 293/102, 293/109, 293/142, 267/140, 267/145, 36/44
• US Class Current: 2/414
• CPC Class Codes: A42B 3/128 with zones of different density
• CPC Class Codes: Y10S 2/909 Head protector, e.g. helmet, goggles

Abstract

A shock attenuation structure having a breadth greater than its thickness and a breadthwise cross section comprising a series of layers arranged side-by-side. The series of layers comprises a first plurality of layers of shock-absorbing material having a relatively high resistance to compression and a second plurality of layers of shock-absorbing material having a lower resistance to compression, the layers of the second plurality alternating with the layers of the first plurality across the breadth of the structure and providing lateral support to the layers of the first plurality. The structure is adapted to be mounted with its breadth generally perpendicular to the direction of impact force for broadside loading of the structure during an impact, the layers in the area of impact being adapted to deform for attenuating the shock resulting from the impact.

Claims

1. A shock attenuation structure having a breadth greater than its thickness and a breadthwise cross section comprising a series of layers arranged side-by-side, said series comprising a first plurality of layers of shock-absorbing material having a relatively high resistance to compression and a second plurality of layers of shock-absorbing material having a lower resistance to compression, the layers of said first and second pluralities being disposed in contiguous side-by-side relation across substantially the entire breadth of the structure to form a substantially unitary structure, the layers of said second plurality alternating with the layers of said first plurality across the breadth of the structure and providing lateral support to the layers of said first plurality, said structure being adapted to be mounted with its breadth generally perpendicular to the direction of impact force for broadside loading of the structure during an impact, said layers of said first and second pluralities in the area of impact being adapted to deform for attenuating the shock resulting from said impact, with said layers of said second plurality providing lateral support to the layers of said first plurality during said impact.

2. A shock attenuating structure as set forth in claim 1 wherein each layer of said first plurality of layers has a major dimension, constituting its height, and a minor dimension, constituting its width or thickness, less than said major dimension, the layers of said first plurality of layers being arranged with their major dimensions generally parallel and extending generally in the direction of the thickness of said structure whereby the major dimension of one layer generally corresponds to the thickness of said structure.

3. A shock attenuating structure as set forth in claim 2 whereby the slenderness ratio of each layer of said first plurality of layers is 1.0 or greater, the slenderness ratio being the ratio of the height of the layer in cross section to its width in cross section.

4. A shock attenuation structure as set forth in claim 3 wherein the layers of said first plurality of layers are generally rectangular in cross section.

5. A shock attenuation structure as set forth in claim 4 wherein the layers of said first plurality of layers are of a high-density relatively slow-recovery foam.

6. A shock attenuation structure as set forth in claim 5 wherein each layer of said second plurality of layers has a major dimension, constituting its height, and a minor dimension, constituting its width or thickness, the height of the layers of said second plurality of layers being substantially the same as the height of the layers of said first plurality of layers.

7. A shock attenuation structure as set forth in claim 6 wherein the layers of said second plurality of layers are of a low-density relatively fast-recovery foam.

8. A shock attenuation structure as set forth in claim 1 wherein said structure comprises a series of relatively narrow strips joined together side-by-side, said series comprising a first plurality of strips corresponding to said first plurality of layers and a second plurality of strips corrsponding to said second plurality of layers.

9. A shock attenuation structure as set forth in claim 8 wherein said strips are bonded to one another at their sides to form a unitary structure.

10. A shock attenuation structure as set forth in claim 9 wherein said strips are adhesively bonded.

11. A shock attenuation structure as set forth in claim 1 wherein said structure comprises a pair of relatively narrow strips joined at their sides and coiled in spiral form, one strip of said pair, as coiled, forming said first plurality of layers and the other strip of said pair, as coiled, forming said second plurality of layers.

12. Protective apparatus for the head comprising a shell of substantially rigid material adapted to fit on the head and a plurality of separate shock attenuating modules disposed around the inside of the shell for protecting the head, at least one of said modules comprising a shock attenuating structure having a breadth greater than its thickness and a breadthwise cross section comprising a series of layers arranged side-by-side, said series comprising a first plurality of layers of shock-absorbing material having a relatively high resistance to compression and a second plurality of layers of shock-absorbing material having a lower resistance to compression, the layers of said first and second pluralities being disposed in contiguous side-by-side relation across substantially the entire breadth of the structure to form a substantially unitary structure, the layers of said second plurality alternating with the layers of said first plurality across the breadth of the structure and providing lateral support to the layers of the first plurality, said structure being mounted on the inside of the shell with its breadth generally perpendicular to the direction of impact force for broadside loading of the structure during an impact, said layers in the area of impact being adapted resiliently to deform for attenuating the shock resulting from said impact, with said layers of said second plurality providing lateral support to the layers of said first plurality during said impact.

13. Protective apparatus as set forth in claim 12 wherein each layer of said first plurality of layers has a major dimension, constituting its height, and a minor dimension, constituting its width or thickness, less than said major dimension, the layers of said first plurality of layers being arranged with their major dimensions generally parallel and extending generally in the direction of the thickness of said structure whereby the major dimension of one layer generally corresponds to the thickness of said structure.

14. Protective apparatus as set forth in claim 13 wherein the slinderness ratio of each layer of said first plurality of layers is 1.0 or greater, the slenderness ratio being the ratio of the height of the layer in cross section to its width in cross section.

15. Protective apparatus as set forth in claim 14 wherein the layers of said first plurality of layers are generally rectangular in cross section.

16. Protective apparatus as set forth in claim 15 wherein the layers of said first plurality of layers are of a high-density relatively slow-recovery foam.

17. Protective apparatus as set forth in claim 16 wherein each layer of said second plurality of layers has a major dimension, constituting its height, and a minor dimension, constituting its width or thickness, the height of the layers of said second plurality of layers being substantially the same as the height of the layers of said first plurality of layers.

18. Protective apparatus as set forth in claim 17 wherein the layers of said second plurality of layers are of a low-density relatively fast-recovery foam.

19. Protective apparatus as set forth in claim 12 wherein said structure comprises a series of relatively narrow strips joined together side-by-side, said series comprising a first plurality of strips corresponding to said first plurality of layers and a second plurality of strips corresponding to said second plurality of layers.

20. Protective apparatus as set forth in claim 19 wherein said strips are bonded to one another at their sides to form a unitary structure.

21. Protective apparatus as set forth in claim 20 wherein said strips are adhesively bonded.

22. Protective apparatus as set forth in claim 12 wherein said structure comprises a pair of relatively narrow strips joined at their sides and coiled in spiral form, one strip of said pair, as coiled, forming said first plurality of layers and the other strip of said pair, as coiled, forming said second plurality of layers.

23. Protective apparatus as set forth in claim 22 further comprising means for mounting said spiral structure at the crown of the shell for protecting the top of the head, said spiral structure being dished for conforming to the crown of the shell.