Wiring system with quick connect wire terminals

• US 4,627,675 A
• Filed: 11/13/1984
• Issued: 12/09/1986
• Est. Priority Date: 08/04/1983
• Status: Expired due to Fees

• Current Assignee: Philrich Innovators Research Manufacturing and Development Incorporated Madill Oklahoma
• Original Assignee: Philrich Innovators Research Manufacturing and Development Incorporated Madill Oklahoma
• Inventors: Stumpff, Phillip W., Taylor, Richard D.
• Primary Examiner(s): Desmond, Eugene F.
• Application Number:
  US06/671,129
• Time in Patent Office: 756 Days
• Field of Search: 339/14 R, 339/122, 339/95 D, 174/53, 174/58, 174/65
• US Class Current: 439/92
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/76 with sockets, clips or analogous contacts and secured to apparatus or structure, e.g. to a wall
• CPC Class Codes: H01R 4/4821 Single-blade spring
• CPC Class Codes: H01R 4/4842 the spring housing being provided with a single opening for insertion of a spring-activating tool
• CPC Class Codes: H01R 4/4848 Busbar integrally formed with the spring
• CPC Class Codes: H01R 4/64 Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail

Abstract

A plug-in electrical wiring apparatus includes an insulating housing having a cable receiving external socket disposed therein. The socket is defined by a bottom wall and a tapered side wall extending outward from the bottom wall. The side wall is convergingly tapered toward the bottom wall so that a cable inserted in the socket will wedgingly engage the tapered side wall. The bottom wall has a wire receiving housing opening disposed therethrough for receiving a first wire of the cable. An electrical contact strip is disposed in the housing for also receiving the wire of the cable. The contact strip includes a middle web portion having a wire receiving web opening in registry with the housing opening. The web portion further includes a resilient retaining tab for engaging the wire when the wire is inserted through the housing opening and the web opening and for resisting withdrawal of the wire from the web opening. The electrical contact strip further includes first and second leg portions extending from the web portion away from the housing opening, which leg portions are arranged to engagingly receive the wire of the cable therebetween.

Claims

1. A plug-in electrical wiring apparatus, comprising:

an insulating housing, having a wire receiving housing opening disposed through a wall thereof; and

an electrical contact strip disposed in said housing, said strip including;

a middle web portion having a wire receiving web opening disposed therethrough in registry with said wire receiving housing opening, said web portion further including retaining means for engaging said wire when said wire is inserted through said housing opening and said web opening and for resisting withdrawal of said wire from said web opening; and

first and second leg portions extending from said web portion away from said wall of said housing, said leg portions being arranged to receive said wire therebetween, such that said wire is grippingly engaged by said leg portions.

2. The apparatus of claim 1, wherein:

said housing opening is one of a plurality of aligned housing openings disposed through said wall of said housing; and

said web portion of said contact strip is an elongated web portion, and said web opening is one of a plurality of aligned web openings disposed through said elongated web portion, each one of said web openings being in registry with one of said housing openings.

3. The apparatus of claim 1, wherein:

said electrical contact strip is disposed in a groove of said housing, said groove being defined by first, second, third and fourth walls of said housing;

said first wall being said wall through which said wire receiving housing opening is disposed;

said second wall being opposite said first wall; and

said third and fourth walls being opposed walls extending at least partially between said first and second walls.

6. The apparatus of claim 1, wherein:

said retaining means of said web portion of said electrical contact strip is a resilient tab punched from said web portion, said tab having a fixed end integrally attached to said web portion and having a free end extending from said web portion away from said wall of said housing.

7. The apparatus of claim 6, wherein:

said free end of said tab has a V-notch therein for engaging said wire.

4. The apparatus of claim 4, wherein:

said housing includes first and second housing sections constructed to be joined together after said electrical contact strip is placed in said groove; and

said first and second walls are defined on said first and second housing sections, respectively.

5. The apparatus of claim 4, wherein:

said third wall has first and second separate portions integrally formed on said first and second housing sections, respectively; and

said fourth wall has first and second separate portions integrally formed on said first and second housing sections, respectively.

8. A plug-in electrical wiring apparatus, comprising:

a housing having an external socket means disposed therein for receiving a cable, said socket means being defined by a tapered side wall convergingly tapered toward a lower end of said socket means so that said cable will wedgingly engage said tapered side wall when said cable is inserted in said socket means;

first, second and third aligned wire receiving housing openings, disposed through said lower end of said socket means, for receiving first, second and third wires, respectively, of said cable;

wherein said socket means further includes first and second tapered midwalls;

wherein said first housing opening is located between said side wall and said first tapered midwall so that an insulating sheath of said first wire will wedgingly engage said first tapered midwall when said first wire is inserted through said first housing opening;

wherein said second housing opening is located betwen said first and second midwalls for receiving a second wire of said cable; and

wherein said third housing opening is located between said side wall and said second tapered midwall so that an insulating sheath of a third wire of said cable will wedgingly engage said second tapered midwall when said third wire is inserted through said third housing opening.

9. The apparatus of claim 8, wherein:

said socket means is substantially oval in cross section; and

said first, second and third housing openings are aligned parallel to a longest cross-sectional axis of said socket means.

10. The apparatus of claim 8, further comprising:

first, second and third wire receiving electrical contact means disposed in said housing in registry with said first, second and third housing openings, for receiving said first, second and third wires of said cable.

11. The apparatus of claim 8, wherein:

said first tapered midwall is arranged so that said insulating sheath of said first wire will be wedgingly engaged between said tapered side wall and said first tapered midwall; and

said second tapered midwall is arranged so that said insulating sheath of said third wire will be engaged between said tapered side wall and said second tapered midwall.

19. The apparatus of claim 8, wherein:

each of said first and second leg portions has an offset planar portion offset toward the other of said leg portions, said offset planar portions being substantially parallel to each other and arranged so that said wire is engagingly gripped between said offset planar portions.

12. An electrical connection, comprising:

an electrical cable including;

first, second and third substantially co-planar, substantially parallel wires, said second wire being located between said first and third wires;

first and second substantially circular cross-section resilient tubular insulating sheaths disposed about said first and third wires, respectively;

a substantially oval cross-section resilient tubular insulating casing having said first, second and third wires received therein; and

wherein free end portions of said first, second and third wires extend beyond a free end of said casing, and at least part of said free end portion of each of said first, second and third wires is bare;

a plug-in electrical wiring apparatus including a housing having a cable receiving external socket disposed therein, said socket being defined by a tapered side wall convergingly tapered toward a lower end of said socket, said lower end of said socket having first, second and third aligned housing openings disposed therethrough, said apparatus further including first, second and third wire receiving electrical contact means, disposed in said housing in registry with said first, second and third housing openings;

wherein said cable is received within said socket with said bare parts of said free end portions of said first, second and third wires disposed through said first, second and third housing openings, and contacting said first, second and third contact means, with said substantially oval cross-section casing of said cable wedgingly engaged with said tapered side wall;

wherein said first and second insulating sheaths disposed about said first and third wires, respectively, extend a distance beyond said free end of said casing;

wherein said socket of said housing further includes first and second tapered midwalls;

wherein said first housing opening is located between said side wall and said first tapered midwall, and said first insulating sheath is wedgingly engaged with said first tapered midwall; and

wherein said third housing opening is located between said side wall and said second tapered midwall, and said second insulating sheath is wedgingly engaged with said second tapered midwall.

13. The electrical connection of claim 12, wherein:

said first insulating sheath is wedged between said tapered side wall and said first tapered midwall; and

said second insulating sheath is wedged between said tapered side wall and said second tapered midwall.

14. A plug-in electrical wiring apparatus, comprising:

an insulating housing, having a plurality of aligned wire receiving housing openings disposed through a wall thereof; and

an electrical contact strip disposed in said housing, said strip including;

an elongated middle web portion having a plurality of aligned wire receiving web openings disposed therethrough, each one of said web openings being in registry with one of said housing openings, said web portion further including retaining means for engaging said wire when said wire is inserted through one of said housing openings and the web opening in registry therewith and for resisting withdrawal of said wire from said web opening; and

first and second elongated leg portions extending from said web portion away from said wall of said housing, said leg portions being arranged to engagingly receive said wire therebetween, at least one of said first and second leg portions being split transversely to a length thereof between adjacent ones of said web openings, so that said leg portions can engagingly receive different sizes of wire in adjacent web openings.

15. A plug-in electrical wiring apparatus, comprising:

an insulating housing comprising;

a first wall having a wire receiving housing opening disposed therethrough;

a second wall opposite said first wall;

a third wall extending at least partially between said first and second walls; and

a fourth wall opposite said third wall and extending at least partially between said first and second walls;

wherein, said first, second, third and fourth walls define a groove of said housing; and

an electrical contact strip disposed in said groove of said housing, said strip including;

a middle web portion having a wire receiving web opening disposed therethrough in registry with said wire receiving housing opening, said web portion further including retaining means for engaging said wire when said wire is inserted through said housing opening and said web opening and for resisting withdrawal of said wire from said web opening; and

first and second leg portions extending from said web portion away from said first wall of said housing, said leg portions being arranged to engagingly receive said wire therebetween, wherein;

at least one of said first and second leg portions is constructed to resiliently flex away from said first and second leg portions when said wire is received therebetween; and

said one of said first and second leg portions has a free end thereof engaging one of said third and fourth walls and spaced from said second wall so that when said one leg portion is flexed upon insertion of said wire, said free end of said one leg portion may move closer to said second wall.

16. The apparatus of claim 15, wherein:

at least a part of said one leg portion is arcuate in cross section with a convex side thereof facing the other of said first and second leg portions.

17. The apparatus of claim 16, wherein:

the other of said first and second leg portions has a planar part adjacent and offset toward said arcuate part of said one leg portion, so that said wire is engagingly gripped between said convex side of said arcuate part of said one leg portion and said planar part of said other leg portion with said one leg portion resiliently biased against said wire.

18. The apparatus of claim 15, wherein:

both of said first and second leg portions are constructed to resiliently flex away from each other when said wire is received therebetween; and

both of said first and second leg portions have free ends thereof engaging said third and fourth walls, respectively, and spaced from said second wall so that when said first and second leg portions are flexed upon insertion of said wire, said free ends may move closer to said second wall.

20. An electrical connection, comprising:

an electrical cable including;

first, second and third substantially co-planar, substantially parallel wires, said second wire being located between said first and third wires;

first and second substantially circular cross-section resilient tubular insulating sheaths disposed about said first and third wires, respectively;

a substantially oval cross-section resilient tubular insulating casing having said first, second and third wires received therein; and

wherein free end portions of said first, second and third wires extend beyond a free end of said casing, and at least part of said free end portion of each of said first, second and third wires is bare;

a plug-in electrical wiring apparatus including a housing having a cable receiving external socket disposed therein, said socket being defined by a tapered side wall, said tapered side wall being substantially conical in shape with a substantially oval cross section, said tapered side wall being convergingly tapered toward a lower end of said socket, said lower end of said socket having first, second and third aligned housing openings disposed therethrough, said apparatus further including first, second and third wire receiving electrical contact means, disposed in said housing in registry with said first, second and third housing openings, wherein said first wire receiving electrical contact means includes;

a middle web portion having a first wire receiving web opening disposed therethrough in registry with said first housing opening, said web portion further including retaining means for engaging said first wire when said first wire is inserted through said first housing opening and said first web opening and for resisting withdrawal of said first wire from said first web opening; and

first and second leg portions extending from said web portion away from said bottom wall of said socket, said leg portions being arranged to engagingly receive said first wire therebetween, at least one of said first and second leg portions being constructed to resiliently flex away from the other of said first and second leg portions so that said first wire is resiliently gripped between said first and second leg portions; and

wherein said cable is received within said socket with said bare parts of said free end portions of said first, second and third wires disposed through said first, second and third housing openings, and contacting said first, second and third contact means, and with said substantially oval cross-section casing of said cable wedgingly engaged with said tapered side wall.

21. An electrical connection, comprising:

an electrical cable including;

first, second and third substantially co-planar, substantially parallel wires, said second wire being located between said first and third wires;

first and second substantially circular cross-section resilient tubular insulating sheath disposed about said first and third wires, respectively;

a substantially oval cross-section resilient tubular insulating casing having said first, second and third wires received therein; and

wherein free end portions of said first, second and third wires extend beyond a free end of said casing, and at least part of said free end portion of said first, second and third wires is bare;

a plug-in electrical wiring apparatus including a housing having a cable receiving external socket disposed therein, said socket being defined by a tapered side wall, said tapered side wall being substantially conical in shape with a substantially oval cross section, said tapered side wall being convergingly tapered toward a lower end of said socket, said lower end of said socket having first, second and third aligned housing openings disposed therethrough, said apparatus further including first, second and third wire receiving electrical contact means, disposed in said housing in registry with said first, second and third housing openings, wherein said first wire receiving electrical contact means includes;

a middle web portion having a first wire receiving web opening disposed therethrough in registry with said first housing opening, said web portion further including retaining means for engaging said first wire when said first wire is inserted through said first housing opening and said first web opening and for resisting withdrawal of said first wire from said first web opening; and

first and second leg portions extending from said web portion away from said bottom wall of said socket, said leg portions being arranged to receive said wire therebetween, such that said wire is grippingly engaged by said leg portions; and

wherein said cable is received within said socket with said bare parts of said free end portions of said first, second and third wires disposed through said first, second and third housing openings, and contacting said first, second and third contact means, and with said substantially oval cross-section casing of said cable wedgingly engaged with said tapered side wall.