Supervised start system for microprocessor based appliance controls

• US 4,628,439 A
• Filed: 12/12/1983
• Issued: 12/09/1986
• Est. Priority Date: 12/12/1983
• Status: Expired due to Fees

• Current Assignee: Robertshaw Controls Company (Schneider Electric SE)
• Original Assignee: Robertshaw Controls Company (Schneider Electric SE)
• Inventors: Kadwell, Brian J., Fowler, Daniel L.
• Primary Examiner(s): Ruggiero, Joseph
• Assistant Examiner(s): Grossman, Jon D.
• Application Number:
  US06/560,169
• Time in Patent Office: 1,093 Days
• Field of Search: 364/138, 364/140, 364/141, 364/142, 364/143, 364/144, 364/186, 364/188, 364/189, 364/557, 364/184-185, 364/400, 364/477, 219/10.55 B, 219/10.55 C, 219/10.55 A, 219/10.55 R, 219/490, 219/488, 219/483, 361/1, 361/78, 361/156
• US Class Current: 700/9
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/21163 Test I-O if functional or safe value
• CPC Class Codes: G05B 2219/24017 Powering up, starting machine supervised by microprocessor
• CPC Class Codes: G05B 2219/24032 Power on reset, powering up
• CPC Class Codes: G05B 2219/24115 Continue critical operation only if detector, operator input is satisfied
• CPC Class Codes: G05B 2219/24117 If error detected, shut down
• CPC Class Codes: G05B 2219/24126 Program stopped if instruction not executed or if output module is missing

Abstract

A supervised start system for microprocessor based appliance controls and effective to prevent unwanted start operation of the associated appliance due to failure of a critical component of the starting system. The starting system requires a mechanical operation to effect starting of the associated appliance and the system tests all critical components thereof and failure of one component thereof will either render the associated appliance inoperative or cause an obvious but safe malfunction of the associated appliance.

Claims

1. A supervisory start system for an appliance control that includes a microprocessor, manually actuatable keyboard switch means, and first and second relay means;

the microprocessor including first, second and third input means and first, second and third output means and being conditioned to generate control signals at said output means upon receipt of electrical signals at said input means;

said supervisory start circuit comprising, in combination, first, second and third transistors each having a base, an emitter and a collector, said first transistor means controlling energization of said first relay means and being controlled by said manually actuatable switch means;

said manually actuatable switch means being electrically connected to said first output means of said microprocessor and said base of said first transistor;

the base of said second transistor being connected to said second output means of said microprocessor, the emitter of said second transistor being connected to a source of potential, the collector of said second transistor being connected to the emitter of said first transistor;

the collector of said first transistor being connected to said first relay means;

said second transistor being operable to connect the emitter of said first transistor to said source of potential when a signal from said second output means of said microprocessor is applied to the base of said second transistor;

said microprocessor being conditioned to emit a signal at said second output means upon receipt of a signal at said first input means;

means for latching said first transistor in a conducting condition upon being energized;

means for applying an electrical signal to said second input means when said first transistor means is in a conducting condition;

said third transistor having the base thereof connected to said third output means of said microprocessor, said third transistor having the emitter thereof connected to said source of potential and the collector thereof connected to said second relay means, said third transistor being operable to connect said relay means to said source of potential upon receipt of a signal from said third output means of said microprocessor; and

said microprocessor being conditioned to emit a signal at said third output means upon receipt of a signal at said second input means.

2. The combination as set forth in claim 1 including first diode means connected to said keyboard switch means and the base of said first transistor.

3. The combination as set forth in claim 1 including second diode means connected to said keyboard switch means and said first output means of said microprocessor.

4. The combination as set forth in claim 1, said means for latching said first transistor in a conducting condition including a fourth transistor having a base, an emitter and a collector, the base of said fourth transistor being connected to the collector of said first transistor, the emitter of said fourth transistor being connected to said third input means of said microprocessor, the collector of said fourth transistor being connected to the base of said first transistor.

5. The combination as set forth in claim 1 including a high voltage load, said first and second relay means together being operable to control energization of said high voltage load.

6. The combination as set forth in claim 1, said controller being connected to a microwave oven having a magnetron, said first and second relay means together controlling energization of said magnetron.

7. The combination as set forth in claim 1, further comprising a display, said display being connected to said first output means of said microprocessor.

8. The combination as set forth in claim 1, said controller being connected to a microwave oven having an oven door, an oven door switch operably connected to open and close upon opening and closing of said oven door, and means connecting said oven door switch to said third input means to signal said microprocessor when said oven door switch is open and closed.

9. A supervisory start system for an appliance control that includes a microprocessor, manually actuatable keyboard switch means, and first and second relay means;

the microprocessor including first, second and third input means and first, second and third output means and being conditioned to generate control signals at said output means upon receipt of electrical signals at said input means;

said supervisory start circuit comprising, in combination, first, second and third transistors each having a base, an emitter and a collector, said first transistor means controlling energization of said first relay means and being controlled by said manually actuatable switch means;

said manually actuatable switch means being electrically connected to said first output means of said microprocessor and said base of said first transistor;

the base of said second transistor being connected to said second output means of said microprocessor, the emitter of said second transistor being connected to a source of potential, the collector of said second transistor being connected to the emitter of said first transistor;

the collector of said first transistor being connected to said first relay means;

said second transistor being operable to connect the emitter of said first transistor to said source of potential when a signal from said second output means of said microprocessor is applied to the base of said second transistor;

said microprocessor being conditioned to emit a signal at said second output means upon receipt of a signal at said first input means;

means for latching said first transistor in a conducting condition upon being energized;

means for applying an electrical signal to said second input means when said first transistor means is in a conducting condition;

said third transistor having the base thereof connected to said third output means of said microprocessor, said third transistor having the emitter thereof connected to said source of potential and the collector thereof connected to said second relay means, said third transistor being operable to connect said second relay means to said source of potential upon receipt of a signal from said third output means of said microprocessor;

said microprocessor being conditioned to emit a signal at said third output means upon receipt of a signal at said second input means; and

first diode means connected to said keyboard switch means and the base of said first transistor.

10. The combination as set forth in claim 9 including second diode means connected to said keyboard switch means and said first output means of said microprocessor.

11. The combination as set forth in claim 10, wherein said means for latching said first transistor in a conducting condition includes a fourth transistor having a base, an emitter and a collector, the base of said fourth transistor being connected to the collector of said first transistor, the emitter of said fourth transistor being connected to said third input means of said microprocessor, the collector of said fourth transistor being connected to the base of said first transistor.

12. The combination as set forth in claim 11 including a high voltage load, said first and second relay means together being operable to control energization of said high voltage load.

13. The combination as set forth in claim 11, said controller being connected to a microwave oven having a magnetron, said first and second relay means together controlling energization of said magnetron.

14. The combination as set forth in claim 13, further comprising a display, said display being connected to said first output means of said microprocessor.

15. The combination as set forth in claim 14, said controller being connected to a microwave oven having an oven door, an oven door switch operably connected to open and close upon opening and closing of said oven door, and means connecting said oven door switch to said third input means to signal said microprocessor when said oven door switch is open and closed.