Test initiating apparatus for appliances having self-diagnostic testing capability

• US 4,628,443 A
• Filed: 11/16/1984
• Issued: 12/09/1986
• Est. Priority Date: 11/16/1984
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Hollenbeck, Robert K., Rickard, Jimmy R.
• Primary Examiner(s): Smith, Jerry
• Assistant Examiner(s): Grossman, Jon D.
• Application Number:
  US06/672,070
• Time in Patent Office: 753 Days
• Field of Search: 364/186, 364/480, 364/477, 364/551, 364/200, 364/900, 364/141, 364/146, 364/506, 364/507, 364/508, 364/184, 371/15, 371/20, 371/17, 371/24, 371/29, 340/310 R, 340/310 CP, 340/310 A, 219/483, 307/141, 307/141.8
• US Class Current: 700/79
• CPC Class Codes: D06F 2101/20 Operation modes, e.g. delicate laundry washing programs, service modes or refreshment cycles
• CPC Class Codes: D06F 2103/00 Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
• CPC Class Codes: D06F 2105/50 Starting machine operation, e.g. delayed start or re-start after power cut
• CPC Class Codes: D06F 2105/54 Changing between normal operation mode and special operation modes, e.g. service mode, component cleaning mode or stand-by mode
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 34/28 Arrangements for program selection, e.g. control panels therefor; Arrangements for indicating program parameters, e.g. the selected program or its progress
• CPC Class Codes: G05B 19/048 Monitoring; Safety

Abstract

A test initiating device connectible to the power cord of an electronically controlled appliance for initiating appliance operation in either a normal operating mode or a self-diagnostic test mode. When so connected the test device is selectively switchable between a first state in which the device is operative to suppress power signal half cycles of one polarity and a second state in which the power signal from the power supply is coupled to the appliance control circuit essentially unchanged. The appliance control circuit includes circuitry operative to generate interrupt pulses marking the pulsations of the power signal applied to the control circuit. Logic circuitry monitors the pulse rate of these interrupt pulses. If a pulse rate different from the corresponding to the normal power supply frequency is detected when the appliance is operating in its start-up mode, signifying the test device is in its first state, the self-diagnostic test mode is initiated, otherwise operation in the normal mode is initiated.

Claims

1. For an appliance of the type having a control circuit including logic control means for operating the appliance in a start-up mode each time power is applied to the control circuit and thereafter selectively in a normal operating mode or in a self-diagnostic/test mode, and energized by an alternating current power signal from an external power supply having a fixed nominal frequency coupled to the appliance by power lines, apparatus for initiating operation in the self-diagnostic/test mode comprising:

test circuit means adapted for connection in the power lines between the appliance and the power supply, said test circuit means being selectively switchable between a first state and a second state and operative in its first state to suppress power signal half-cycles of one polarity and in its second state to couple the power signal unchanged to the appliance control circuit;

means included in the control circuit for generating interrupt pulses marking the zero crossings of the power signal;

means included in the logic control means operative in the start-up mode to monitor the pulse rate of said interrupt pulses for a period of predetermined duration and detect a pulse rate different from that associated with the normal power supply frequency and to initiate operation in the self-diagnostic/test mode if such a change is detected and to initiate operation in the normal mode otherwise, whereby appliance operation in the self-diagnostic/test mode is initiated by switching said test circuit to its first state.

2. Apparatus of claim 1 wherein said test circuit means comprises a user operable test switch adapted for connection in one power line and a diode connected in shunt with said test switch;

said circuit being in its first state when said test switch is open and in its second state when said test switch is closed, whereby the diode half-wave rectifies the power signal to the appliance in said first state and the diode is shunted in said second state.

3. The apparatus of claim 2 wherein said test circuit means further comprises a user actuable ON/OFF switch serially connected to said test switch and diode.

4. For an appliance of the type having a control circuit including logic control means for operating the appliance in a power up mode each time power is applied to the appliance followed by selective operation in a self-diagnostic/test mode or a normal operating mode and energized by a pulsating power signal from an external power supply having a fixed nominal frequency, coupled to the appliance by power lines, apparatus for initiating operation in the self-diagnostic/test mode comprising:

test circuit means adapted for connection in the power lines between the control circuit and the power supply, said test circuit means being selectively switchable between a first state and a second state and operative in its first state to change the frequency of the power signal applied to the control circuit and in its second state to couple the power signal to the control circuit at the power supply frequency;

means included in the control circuit for generating interrupt pulses marking pulsations of the power signal;

means included in the logic control means responsive to said interrupt pulses and operative in the power up mode to detect a change in pulse rate relative to that representative of the nominal power supply frequency signifying said test circuit means being in its first state, and to initiate the self-diagnostic test mode upon detection of said change and to initiate the normal operating mode otherwise, whereby operation in the self-diagnostic/test mode is initiated by switching said test circuit means to its first state.

5. The apparatus of claim 4 further comprising means included in said logic control means operative in said self-diagnostic/test mode to delay appliance operation until said test circuit means is switched to its second state.

6. Apparatus of claim 5 wherein said test circuit means comprises a user operable test switch adapted for connection in one power line and a diode connected in shunt with said test switch;

said circuit being in its first state when said test switch is open and in its second state when said test switch is closed, whereby the diode half-wave rectifies the power signal to the appliance in said first state and the diode is shunted in said second state.

7. The apparatus of claim 6 wherein said test circuit means further comprises a user actuable ON/OFF switch serially connected to said test switch and diode.

8. For an appliance having a control circuit including a microprocessor including a read only memory having a control program stored therein, which program includes a power up routine for controlling appliance operation in its power up mode following application of power to the appliance, a self-diagnostic test routine for operating the appliance in a diagnostic/test mode and a normal routine for operating the appliance in its normal operating mode, which control circuit is energized by an alternating current power signal from a power supply coupled to the appliance by power lines, apparatus for initiating operation in the self-diagnostic/test mode comprising:

test circuit means adapted for connection in the power lines between the appliance and the power supply, said test circuit means being selectively switchable between a first state and a second state and operative in its first state to suppress power signal half-cycles of one polarity and in its second state to couple the power signal unchanged to the appliance control circuit;

means responsive to said power signal for generating interrupt pulses marking the zero crossings of the power signal;

the microprocessor including means operative during execution of the power up routine to monitor said interrupt pulses and detect a difference in interrupt pulse rate relative to the nominal power supply frequency, to branch to the self-diagnostic/test routine if such a difference is detected and to branch to the normal operating routine otherwise, whereby operation of the appliance in the diagnostic mode is initiated by switching said test circuit means to its first state prior to applying power to the appliance.

9. The apparatus of claim 8 wherein the microprocessor includes means operative during execution of the self-diagnostic test routine to monitor the interrupt pulses and delay appliance operation until an interrupt pulse is detected signifying said test circuit means having been switched to its second state.