Coating apparatus with tangential slide allowing a vertical and fast flow of photographic emulsion

• US 4,628,856 A
• Filed: 06/28/1985
• Issued: 12/16/1986
• Est. Priority Date: 07/06/1984
• Status: Expired due to Fees

• Current Assignee: EI Du Pont de Nemours and Company
• Original Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Inventors: Burgdorf, Peter K.
• Primary Examiner(s): McIntosh, John P.
• Application Number:
  US06/752,175
• Time in Patent Office: 536 Days
• Field of Search: 118/407, 118/50, 118/419
• US Class Current: 118/50
• CPC Class Codes: B05C 5/00 Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work B05C7/00 takes precedence; essentially involving spraying or electrostatic projection B05B
• CPC Class Codes: B05C 5/007 Slide-hopper coaters, i.e. apparatus in which the liquid or other fluent material flows freely on an inclined surface before contacting the work
• CPC Class Codes: B05C 9/06 for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
• CPC Class Codes: G03C 1/74 Applying photosensitive compositions to the base; Drying processes therefor G03C1/496 takes precedence
• CPC Class Codes: G03C 2001/7411 Beads or bead coating
• CPC Class Codes: G03C 2001/7466 Geometry and shape of application devices
• CPC Class Codes: G03C 2001/7477 Lip detail or shape in hopper or extrusion head

Abstract

Apparatus for the application of at least one coating layer on a web support comprising a coating roll over which the web is driven, a coater within a housing, e.g., adjustable for rotation around the axis of the coating roll, having at least one exit slit and a slide connected thereto over which the liquid coating material flows down by gravity to a coating gap terminating at a point adjacent to the coating roll and a pressure chamber placed in close proximity to the coating gap between the tip of the slide surface and coating roll, the improvement wherein the coating gap is located at a point with respect to the coating roll such that the web is moving in a downwardly direction at that point and the coating material is also moving in a downwardly direction, the pressure chamber located above the coating gap and a tangent to the slide surface adjacent to the slide tip extends about parallel to a tangent to the coating roll at the coating gap.

Claims

1. An apparatus for the application of at least one layer of liquid coating material on a web support comprising a web supporting coating roll over which the web is driven, a coater within a housing having at least one exit slit for liquid coating material and a slide connected to at least one exit slit over which the liquid coating material flows down by gravity to a coating gap terminating at a point adjacent to the roll, and a pressure chamber placed in close proximity to the coating gap between the tip of the slide surface and the coating roll, the improvement wherein the coating gap is located at a point with respect to the coating roll such that the supported web is moving in a downwardly direction at that point and the material to be coated is also moving in a direction that includes a downwardly directed component, the pressure chamber being located above the coating gap, and a plane of the slide surface adjacent to the tip of the slide extends approximately parallel to a tangent to the coating roll at the gap.

2. Apparatus according to claim 1 wherein the angle α

between the lowermost portion of the slide and the tangent to the coating roll in the area where the coating material meets the web on the coating roll is between 170°

to 180°

.

3. Apparatus according to claim 1 wherein the angle between the tangent at any point of the slide and the tangent to the coating roll in the area where the coating material meets it is larger than 160°

.

4. Apparatus according to claim 1 wherein the slide is convex.

5. Apparatus according to claim 1 wherein the angle of inclination of the slide to the horizontal is between 20°

and 120°

.

6. Apparatus according to claim 1 wherein the lowermost portion of the slide is formed by the external face of a coating lip projecting from the coater housing, the coating lip terminating at the bottom in a very narrow final section.

7. Apparatus according to claim 6 wherein the width of the lower final section of the coating lip is less than 0.5 mm.

8. Apparatus according to claim 6 wherein the coating lip has an inner face and the distance between said inner face and the web is less than 0.5 mm.

9. Apparatus according to claim 8 wherein the inner surface of the coating lip beginning from the lower end runs concentrically to the coating roll over a maximum peripheral length of 1 mm and then the distance between the said inner surface and the coating roll increases.

10. Apparatus according to claim 8 wherein the inner face of the coating lip is essentially flat and forms an angle of less than 15°

with the external face of the coating lip which is also essentially flat.

11. Apparatus according to claim 10 wherein the flat inner face of the coating lip has a hollow which matches the periphery of the coating roll.

12. Apparatus according to claim 6 wherein the final section of the coating lip is bent inwards or outwards at the bottom.

13. Apparatus according to claim 1 wherein the coating roll has a radius smaller than the length of the coating slide.

14. Apparatus according to claim 13 wherein the coating roll has a maximum diameter of 17 cm.

15. Apparatus according to claim 1 wherein the coater is adjustably supported for rotation around the axis of the coating roll, the adjustment of the slide angles being 20°

to 120°

to the horizontal.

16. Apparatus according to claim 1 wherein the coating gap is located near the horizontal diameter plane of the coating roll, a receptacle is present below the coating gap, and the coated web can be moved away between the coating roll and receptacle.

17. Apparatus according to claim 1 wherein a switching device is connected to the pressure chamber whereb said chamber can be supplied with high pressure.

18. An apparatus for the application of at least one layer of liquid coating material on a support in the form of a moving web, with a rotating coating roll conducting the support, with a coater having at least one exit slit for liquid coating material and a slide connected to it over which the liquid coating material runs down to a coating slit by gravity, and with a low-pressure chamber connected to the coating slit between the coater and the support to be coated, the improvement wherein the coating slit is situated at a peripheral point of the coating roll having a downwards movement component, that the coater and the low-pressure chamber are placed above the coating slit, that the exit slit and slide are situated on the external side of the coater away from the coating roll, and that the extension of the final section of the slide runs approximately at a tangent to the coating roll at the gap.