Battery charger termination circuit

• US 4,629,965 A
• Filed: 02/26/1985
• Issued: 12/16/1986
• Est. Priority Date: 02/26/1985
• Status: Expired due to Fees

• Current Assignee: Yermco, Inc.
• Original Assignee: General Battery Corporation
• Inventors: Schober, William R., Fallon, William H.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/705,685
• Time in Patent Office: 658 Days
• Field of Search: 320/23, 320/24, 320/37, 320/39, 320/20, 320/32
• US Class Current: 320/156
• CPC Class Codes: H02J 7/00718 in response to charge current gradient
• CPC Class Codes: Y10S 320/25 Optical coupler

Abstract

A system for charging a storage battery initially charges the battery at a maximum rate of current which tapers in magnitude until the battery attains a selected voltage, and thereafter charges the battery with a continuing reduction of current until termination. Termination is accomplished by sensing current delivered to the battery over time, monitoring a curve representative of such data, and discontinuing charger operation when the slope of the curve attains a selected value.

Claims

1. In a method for charging a storage battery wherein the battery is initially charged at a maximum rate of current which tapers in magnitude until the battery attains a preselected voltage, and is thereafter charged at reduced rate of current which tapers in magnitude during finishing portions of said charging, the improvement wherein the method further comprises the steps of:

(a) monitoring the current delivered to the battery during said charging, thereby developing data defining a curve representative of current delivered to the battery over time;

(b) monitoring the slope of said curve during charging; and

(c) terminating the charging process when a pre-selected slope value in a range between approximately -2.0 and -0.5 amperes per 100 ampere hours per hour is attained.

2. The method of claim 1 wherein said selected value lies in a range between approximately -1.5 and -1.0 amperes per 100 ampere hours per hour.

3. The method of claim 1 wherein the monitoring of step (b) only occurs during the finishing portions of said charging.

4. The method of claim 3 wherein said monitoring determines when said rate of change decreases below a selected value.

5. The method of claim 4 wherein said monitoring is performed digitally.

6. The method of claim 1 wherein the monitoring of step (a) includes sensing the current delivered to the battery, and developing a digital signal which is proportional to said sensed current.

7. The method of claim 6 wherein the monitoring of step (b) includes storing said digital signal in memory means for comparison with subsequent digital signals developed.

8. The method of claim 7 wherein the terminating of step (c) includes comparing the stored digital signal with the subsequent digital signal, and terminating the charging when said digital signals differ by no more than a selected value.

9. In an apparatus for charging a storage battery wherein the battery is initially charged at a maximum rate of current which tapers in magnitude until the battery attains a pre-selected voltage, and is thereafter charged at a reduced rate of current which tapers in magnitude during finishing portions of said charging, the improvement which further comprises:

(a) means for monitoring the current delivered to the battery during said charging, thereby developing data defining a curve representative of current delivered to the battery over time, said current monitoring means comprising;

(i) shunt means placed in series electrical connection with said battery, to develop an analog signal indicative of current delivered to the battery; and

(ii) means coupled to said shunt means for converting said analog signal to a digital signal;

(b) means for monitoring the slope of said curve during charging, said slope monitoring means comprising;

(i) counter means coupled to said current monitoring means, for producing a digital representation proportional to the output of said current monitoring means;

(ii) shift register means coupled to said counter means and adapted to store data representative of the current being delivered to said battery;

(iii) outer means coupled to said counter means and adapted to develop data representative of the current being delivered to said battery and an offset representative of a selected slope value; and

(iv) comparison means coupled to said shift register means and said outer means, for comparing data stored in said shift register means with offset data developed in said outer means; and

(c) means for terminating said charging in accordance with the slope of said curve.

10. The apparatus of claim 9 wherein said terminating means includes means for terminating said charging when the slope of said curve attains a selected value.

11. The apparatus of claim 9 wherein said apparatus further comprises voltage level detection means, and wherein said terminating means is only operative when said voltage level detection means detects a battery voltage which has attained a selected value.

12. The apparatus of claim 9 wherein said converting means is a voltage controlled oscillator in series combination with an amplifier.

13. The apparatus of claim 9 wherein said comparison means develops a termination signal adapted to terminate said charging when the data stored in said shift register means approximately equals the offset data developed in said adder means.

14. The apparatus of claim 13 further comprising charging operation control means coupled to said comparison means and capable of terminating charging upon receiving said termination signal.

15. The apparatus of claim 13 wherein said termination signal is developed after a selected number of successful data comparisons are made.

16. The apparatus of claim 9 further comprising means for terminating said charging if the battery attains said preselected voltage before a specified time period has lapsed.

17. The apparatus of claim 9 further comprising means for terminating said charging if the battery fails to attain said preselected voltage after a specified time period has passed.