Propulsion mechanism for lever propelled bicycles

• US 4,630,839 A
• Filed: 07/29/1985
• Issued: 12/23/1986
• Est. Priority Date: 07/29/1985
• Status: Expired due to Term

• Current Assignee: Alenax Corporation
• Original Assignee: Alenax Corporation
• Inventors: Seol, Marn T.
• Primary Examiner(s): Love, John J.
• Assistant Examiner(s): McGiehan, Donn
• Application Number:
  US06/759,995
• Time in Patent Office: 512 Days
• Field of Search: 280/253, 280/255, 280/258, 280/236, 280/238, 74/138
• US Class Current: 280/255
• CPC Class Codes: B62M 1/28 characterised by the use of flexible drive members, e.g. chains

Abstract

A bicycle having pivoted lever pedal system (1, 2, 45) and lever arm length or gear ratio (speed) change devices (3, 4, 5, 6). Propulsion forces from the lever pedals (1) are transferred via the lever arm length change device (3) through a flexible interconnecting cable and pulley system (7, 8, 9, 10, 11, 12, 13) to a rear drive hub assembly 14 having a pair of one-way clutches which allow the transfer of forward driving forces and enable the bicycle to be rolled back.

Claims

1. A propulsion mechanism for a lever propelled bicycle having a frame with main and rear shaft receiving portions, pedal lever assemblies including speed change devices, said assemblies being pivotally mounted in said main shaft portion, a rear axle mounted in said rear shaft portion, a rear wheel hub journalled on said rear axle, a pair of sprockets also journalled on said rear axle, a pair of one-way clutches for connecting said sprockets to said hub, said propulsion mechanism being characterized in that:

a chain of flexible material is entrained in a loop extending between each of said lever assemblies'"'"' speed change devices and around said sprockets enabling the pedal levers to execute see-saw motion as said levers are oscillated upwardly and downwardly by force applied to the pedals thereof;

a pair of pawl and ratchet mechanisms is provided in each of said one-way clutches, one of which effects locking of the clutch to impart forward motion when said pedal levers are depressed downwardly and the other of which effects release of said clutch to enable said bicycle to be rolled backwards; and

each of said speed change devices having a housing having a surface extending away from said main shaft to define the length of the lever arm of said pedal lever assemblies to said main shaft, a plurality of pawls pivotally mounted in said housing to move transversely to said surface and define a plurality of locations each at a different lever arm length, a speed selection bar for pivoting said pawls, and a link connected to an end of the chain and moveable along said surface between different ones of said locations.

2. The propulsion mechanism according to claim 1 wherein said chain comprises a flexible elongated belt having rollers spaced therealong, said rollers being engageable with said sprockets.

3. The propulsion mechanism according to claim 1 further comprising first, second, and third idler pulleys mounted on said frame, said loop extending from one of said speed change devices of one of said assemblies around a first of said idler pulleys, then around one said sprockets, then around the second of said idler pulleys, then around the other of said sprockets, and then around the third of said idler pulleys to the speed change device of the other of said assemblies.

4. The propulsion mechanism according to claim 3 wherein said first and third pulleys are coaxial with each other and have the axis thereof parallel to the axis of said main shaft, and said second pulley is mounted on said frame with its axis generally perpendicular to said rear axle axis.

5. The propulsion mechanism according to claim 4 wherein said loop includes connecting links between the ends of said chain and said speed change devices, and a cable around said second pulley connected to the ends of said chain portions opposite to said first named ends of said chain.

6. The propulsion mechanism according to claim 1 wherein said hub has drums each for receiving a different one of said one-way clutches in each of which:

the first of said pawl and ratchet mechanisms includes a ratchet wheel rotatable about said rear axle in its drum, a ratchet around the inner periphery of said wheel, a driver rotatable with one of said sprockets, at least one pawl pivotally mounted on said driver and biased towards said ratchet; and

the second of said pawl and ratchet mechanisms comprises a clutch member rotatable with said hub and having at least one notch therein, a first pawl pivotally mounted on said ratchet wheel of said first pawl and ratchet mechanism and engageable with said notch whereby forward driving force is transferred from said one sprocket through said driver and, said pawl of said first pawl and ratchet mechanism to said ratchet wheel and from said ratchet wheel to said first pawl, to said clutch member and to said hub.

7. The propulsion mechanism according to claim 6 wherein said second pawl and ratchet mechanism further comprises a second ratchet wheel rotatable with said hub, a second pawl pivotally mounted on said first pawl and engageable with the ratchet of said second ratchet wheel for pivoting said first pawl and releasing said first pawl from said clutch member when said hub is rotated in the reverse direction.

8. The propulsion mechanism according to claim 7 wherein the ratchet on said first ratchet wheel and the ratchet on said second ratchet wheel are oriented with respect to each other such that the pawl engageable with said first ratchet wheel slips over the ratchet thereof when the pawl engageable with the ratchet of said second ratchet wheel is engaged, and vice versa.

9. The propulsion mechanism according to claim 7 wherein said first and second pawls of said second pawl and ratchet mechanisms when assembled are in the shape of the Greek letter Lambda.

10. The propulsion mechanism according to claim 1 wherein said speed change devices are mounted on arms of said assemblies on the same side of said shaft as said arms.

11. The propulsion mechanism according to claim 10 wherein said assemblies have pedal levers, said housings being mounted on said levers between the pedals of said assemblies and said main shaft.

12. The propulsion mechanism according to claim 1 wherein said surface in said housing and said housing define a longitudinal slot, a member moveable in said slot and linked to one end of said chain, said bar being moveable in said longitudinal direction, said pawls in said housing having pivots providing pivotal mountings for said pawls intermediate the ends thereof, means on said bar for engaging said pawls at different locations with respect to the pivots thereof for selectively pivoting said pawls in opposite directions to define different ones of said plurality of locations where said member which is linked to said chain is captured.

13. The propulsion mechanism according to claim 12 further comprising a speed change control, and means connecting said bar to said control.

14. The propulsion mechanism according to claim 13 further comprising means biasing said bar longitudinally toward one of the ends of said housing.

15. The propulsion mechanism according to claim 13 wherein said pawl engaging means are springs attached to said bar for camming said pawls to pivot them in said opposite directions.

16. The propulsion mechanism according to claim 15 wherein said pawls have steps in the opposite ends thereof.

17. The propulsion mechanism according to claim 15 wherein said springs are camming fingers spaced longitudinally along said bar, a different one of said fingers being provided for each of said pawls and being disposed in engagement therewith.

18. The propulsion mechanism according to claim 17 wherein the surfaces, of said pawls facing said slot are inclined towards said slot from locations adjacent the pivot on which said pawls are pivoted to the opposite ends of said pawls.

19. A propulsion mechanism for a lever propelled bicycle having a frame with main and rear shaft receiving portions, pedal lever assemblies, said assemblies being pivotally mounted in said main shaft portion, a rear axle mounted in said rear shaft portion, a rear wheel hub journalled on said rear axle, a pair of sprockets also journalled on said rear axle, a pair of one-way clutches for connecting said sprockets to said hub, said propulsion mechanism being characterized in a pairs of pawl and ratchet mechanisms is provided in each of said one-way clutches, one of which effects locking of the clutch to impart forward motion when said pedal levers are depressed downwardly and the other of which effects release of said clutch to enable said bicycle to be rolled backwards.

20. The propulsion mechanism according to claim 19 wherein said hub has drums each for receiving a different one of said one-way clutches in each of which:

the first of said pawl and ratchet mechanism includes a ratchet wheel rotatable about said rear axle in its drum, a ratchet around the inner periphery of said wheel, a driver rotatable with one of said sprockets, at least one pawl pivotally mounted on said driver and biased towards said ratchet; and

the second of said pawl and ratchet mechanisms comprises a clutch member rotatable with said hub and having at least one notch therein, a first pawl pivotally mounted on said ratchet wheel of said first pawl and ratchet mechanism and engageable with said notch whereby forward driving force is transferred from said one sprocket through said driver and said pawl of said first pawl and ratchet mechanism to said ratchet wheel and from said ratchet wheel to said first pawl, to said clutch member and to said hub.

21. The propulsion mechanism according to claim 20 wherein said second pawl and ratchet mechanism further comprises a second ratchet wheel rotatable with said hub, a second pawl pivotally mounted on said first pawl and engageable with the ratchet of said second ratchet wheel for pivoting said first pawl and releasing said first pawl from said clutch member when said hub is rotated in the reverse direction.

22. The propulsion mechanism according to claim 20 wherein the ratchet on said first ratchet wheel and the ratchet on said second ratchet wheel are oriented with respect to each other such that the pawl engageable with said first ratchet wheel slips over the ratchet thereof when the pawl engageable with the ratchet of said second ratchet wheel is engaged, and vice versa.

23. The propulsion mechanism according to claim 20 wherein said first and second pawls of said second pawl and ratchet mechanisms when assembled are in the shape of the Greek letter Lambda.

25. The propulsion mechanism according to claim 23 wherein said devices are mounted on arms of said assemblies on the same side of said shaft as said arms.

24. In a propulsion mechanism for a lever propelled bicycle having a frame with main and rear shaft receiving portions and having pedal lever assemblies including lever arm length change devices, said assemblies being pivotally mounted in said main shaft portion, a rear axle mounted in said rear shaft portion, a rear wheel hub journalled on said rear axle, at least one sprocket also journalled on said rear axle, a chain around said sprocket for transferring propulsion forces from the devices to said rear wheel hub and enabling the pedal levers to execute see-saw motion as said levers are oscillated upwardly and downwardly by force applied to the pedals thereof the improvement wherein each of said change devices comprises a housing having a surface extending away from said main shaft to define the length of the lever arm of said pedal lever assemblies to said main shaft, a plurality of pawls pivotally mounted in said housing to move transversely to said surface and define a plurality of locations each at a different lever arm length, a speed change bar for pivoting said pawls, and a link connected to an end of the chain and moveable along said surface between different ones of said locations.

26. The propulsion mechanism according to claim 24 wherein said assemblies have pedal levers, said housings being mounted on said levers between the pedals of said assemblies and said main shaft.

34. The propulsion mechanism according to claim 24 wherein means are provided for mounting said housing on said lever arm inclined with respect to said arm.

27. In a propulsion mechanism for a lever propelled bicycle having a frame with main and rear shaft receiving portions and having pedal lever assemblies including lever arm length change devices, said assemblies being pivotally mounted in said main shaft portion, a rear axle mounted in said rear shaft portion, a rear wheel hub journalled on said rear axle, at least one sprocket also journalled on said rear axle, a chain around said sprocket for transferring propulsion forces from the devices to said rear wheel hub and enabling the pedal levers to execute see-saw motion as said levers are oscillated upwardly and downwardly by force applied to the pedals thereof, the improvement wherein each of said change devices comprises a housing having a surface extending away from said main shaft to define the length of the lever arm of said pedal lever assemblies to said main shaft, a plurality of pawls pivotally mounted in said housing to move transversely to said surface and define a plurality of locations each at a different lever arm length, a speed change bar for pivoting said pawls, a link connected to an end of the chain and moveable along said surface between different ones of said locations, said surface in said housing and said housing defining a longitudinal slot, a member moveable in said slot and linked to one end of said chain, said bar being moveable in said longitudinal direction, said pawls in said housing in said pivots providing pivotal mountings for said pawls intermediate the ends thereof, means on said bar for engaging said pawls at different locations with respect to the pivots thereof for selectively pivoting said pawls in opposite directions to define different ones of said plurality of locations where said member which is linked to said chain is captured.

28. The propulsion mechanism according to claim 27 further comprising a speed change control and means connecting said bar to said control.

29. The propulsion mechanism according to claim 27 further comprising means biasing said bar longitudinally toward one of the ends of said housing.

30. The propulsion mechanism according to claim 27 wherein said pawl engaging means are springs attached to said bar for camming said pawls to pivot them in said opposite directions.

31. The propulsion mechanism according to claim 29 wherein said pawls have steps in the opposite ends thereof.

32. The propulsion mechanism according to claim 29 wherein said springs are camming fingers spaced longitudinally along said bar, a different one of said fingers being provided for each of said pawls and being disposed in engagement therewith.

33. The propulsion mechanism according to claim 31 wherein the surfaces of said pawls facing said slot are inclined towards said slot from locations adjacent the pivot on which said pawls are pivoted to the opposite ends of said pawls.