Composites of unsintered calcium phosphates and synthetic biodegradable polymers useful as hard tissue prosthetics

• US 4,636,526 A
• Filed: 02/19/1985
• Issued: 01/13/1987
• Est. Priority Date: 02/19/1985
• Status: Expired due to Fees

• Current Assignee: The Dow Chemical Company (Dow, Inc.)
• Original Assignee: The Dow Chemical Company (Dow, Inc.)
• Inventors: Meyers, Paul A., Dorman, Linneaus C.
• Primary Examiner(s): Foelak, Morton
• Application Number:
  US06/702,998
• Time in Patent Office: 693 Days
• Field of Search: 523/114, 523/115, 524/417, 521/106, 521/61, 521/63, 521/64, 521/85, 521/183, 521/182, 521/138, 623/16
• US Class Current: 521/61
• CPC Class Codes: A61F 2210/0004 bioabsorbable
• CPC Class Codes: A61L 27/46 with phosphorus-containing inorganic fillers
• CPC Class Codes: A61L 27/56 Porous materials, e.g. foams or sponges
• CPC Class Codes: C08G 69/10 Alpha-amino-carboxylic acids polysuccinimides C08G73/1092
• CPC Class Codes: C08L 67/04 Polyesters derived from hydroxycarboxylic acids, e.g. lactones C08L67/06 takes precedence
• CPC Class Codes: C08L 77/04 Polyamides derived from alpha-amino carboxylic acids C08L77/10 takes precedence

Abstract

Composite materials useful as hard tissue prosthetics comprising synthetic biodegradable polymers and unsintered calcium phosphate biomaterials optionally porositized by pore-forming agents are described. The composite materials may be ground and blended with a compatible water soluble pore-forming agent and then molded to form dense, shaped objects which may be made porous by leaching out said water soluble pore-forming agent. The composites may be used as hard tissue prosthetics either alone or in conjunction with conventional prostheses.

Claims

1. A composite material comprising from about 25 to about 75 percent by weight of an unsintered calcium phosphate biomaterial and about 75 to about 25 percent by weight of synthetic biodegradable polymer selected from the group consisting of a polyester of glycolic acid, a polyester of lactic acid, polyhydroxy-butyrate, an α

-amino acid polymer and mixtures thereof, said composite material also containing from about 5 to about 30 percent by weight of a pore-forming agent (based on the total weight of the composite material plus the pore-forming agent).

2. The composite material of claim 1 also containing from about 10 to about 20 percent by weight of a pore-forming agent (based on the total weight of the composite material plus pore-forming agent).

3. The composite material of claim 1 wherein the synthetic biodegradable polymer is a copolymer prepared from at least two monomers selected from the group consisting of lactic acid, glycolic acid, hydroxybutyrate and amino acids.

4. The composite material of claim 1 wherein the synthetic biodegradable polymer is an α

-amino acid polymer.

5. The composite material of claim 4 wherein the α

-amino acid polymer is a glutamic acid-γ

-ester polymer and the unsintered calcium phosphate biomaterial is unsintered hydroxyapatite or unsintered tricalcium phosphate.

6. The composite material of claim 5 wherein the glutamic acid-γ

-ester is glutamic acid-γ

-methyl ester and the unsintered calcium phosphate biomaterial is unsintered hydroxyapatite or unsintered tricalcium phosphate.

7. The composite material of claim 5 wherein the glutamic acid-γ

-ester is glutamic acid-γ

-benzyl ester and the unsintered calcium phosphate biomaterial is unsintered hydroxyapatite or unsintered tricalcium phosphate.

8. The composite material of claim 6 containing from about 40 to about 60 percent by weight of said unsintered calcium phosphate biomaterial.

9. The composite material of claim 7 containing from about 40 to about 60 percent by weight of said unsintered calcium phosphate biomaterial.