Light conducting, elastomeric membrane keypad

• US 4,636,593 A
• Filed: 04/17/1986
• Issued: 01/13/1987
• Est. Priority Date: 03/13/1985
• Status: Expired due to Term

• Current Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Original Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Inventors: Browne, Ronald R., Novak, Carl V.
• Primary Examiner(s): Pellinen, A. D.
• Assistant Examiner(s): Ginsburg, Morris
• Application Number:
  US06/854,730
• Time in Patent Office: 271 Days
• Field of Search: 200/5 A, 200/86 R, 200/159 B, 200/314, 200/313, 200/317, 200/365 R
• US Class Current: 200/5.00A
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 2209/01 Increasing rigidity; Anti-creep
• CPC Class Codes: H01H 2215/008 Part of substrate or membrane
• CPC Class Codes: H01H 2217/028 on planes with different or alterable inclination, e.g. convex plane
• CPC Class Codes: H01H 2219/014 LED
• CPC Class Codes: H01H 2219/034 Coloured areas
• CPC Class Codes: H01H 2219/04 Attachments; Connections
• CPC Class Codes: H01H 2219/044 Edge lighting of layer
• CPC Class Codes: H01H 2219/06 Reflector
• CPC Class Codes: H01H 2221/002 integral with membrane
• CPC Class Codes: H01H 2221/07 transparent
• CPC Class Codes: H01H 2223/002 sealed
• CPC Class Codes: H01H 2223/034 Bezel
• CPC Class Codes: H01H 2231/022 Telephone handset

Abstract

A keypad assembly is described that includes a novel elastomeric membrane keypad (120) sandwiched between a housing (110) and a circuit board 130. Keypad (120) is comprised of a sheet (122) and a plurality of keys (124) protruding therefrom. Keys (124) have carbon pads (220) on the bottom for producing electrical signal continuity between corresponding pairs of contacts on circuit board (130). Then sheet (122) further includes ridges (310) at the periphery of its top surface and surrounding each key (124). When keypad (120) is compressed between housing (110) and circuit board (130), ridges (310) produce a high compression seal around each key (124), thereby improving the tactile response thereof. Sheet (122) of keypad (120) also includes cavities (210) for light sources (410) on circuit board (130). The light from light sources (410) is conducted by sheet (122) throughout keypad (120) for brightly and evenly illuminating keys (124 ). The novel elastomeric membrane keypad (120) may be advantageously used in any application requiring a keyboard assembly.

Claims

1. An elastomeric membrane keypad adapted to be disposed between a housing and a circuit board having pairs of contacts and a plurality of light sources, said elastomeric membrane keypad comprising:

translucent sheet means having a top surface and a bottom surface and a predetermined thickness for conducting light from the light sources, and said sheet means further having a plurality of cavities and having a plurality of protruding keys each having a top surface and a bottom surface, each key attached to the bottom surface of said sheet means substantially at the periphery of the bottom surface of the key, and each key further having a portion extending below the top surface of said sheet means for directly receiving conducted light therefrom;

a plurality of electrically conductive means each disposed on the bottom surface of a corresponding key; and

ridge means disposed on the top surface of said sheet means at the periphery thereof and around each key for producing an area of high compression both between the keypad and the housing and around each key, whereby the tactile response of said keys is enhanced.

2. The elastomeric membrane keypad according to claim 1, wherein said sheet means, keys and ridge means are comprised of silicone rubber.

3. The elastomeric membrane keypad according to claim 1, wherein said sheet means, keys and ridge means are comprised of an elastomer, and said conductive means is comprised of an elastomer impregnated with conductive particles.

4. The elastomeric membrane keypad according to claim 1, wherein said sheet means is comprised of an elastomeric membrane having a thickness of between 2.6 and 2.7 millimeters.

5. The elastomeric membrane keypad according to claim 1, wherein said ridge means includes two adjacent ridges disposed on the top surface of said sheet means at the periphery thereof.

6. A keypad assembly, comprising:

a housing;

a circuit board disposed in said housing and having pairs of contacts and a plurality of light sources; and

keypad means disposed between said housing and said circuit board and including;

translucent sheet means comprised of an elastomer, having a top surface and a bottom surface and a predetermined thickness for conducting light from the light sources, and said sheet means further having a plurality of cavities and having a plurality of protruding keys each having a top surface and a bottom surface, each key attached to the bottom surface of said sheet means substantially at the periphery of the bottom surface of the key, and each key further having a portion extending below the top surface of said sheet means for directly receiving conducted light therefrom;

a plurality of electrically conductive means each disposed on the bottom surface of a corresponding key and opposite to a corresponding pair of contacts for producing electrical signal continuity therebetween when the key is activated; and

ridge means comprised of an elastomer and being disposed on the top surface of said sheet means at the periphery thereof and around each key for producing an area of high compression both between the keypad and the housing and around each key, whereby the tactile response of said keys is enhanced.

8. The keypad assembly according to claim 6, wherein said sheet means, keys and ridge means are comprised of an elastomer, and said conductive means is comprised of an elastomer impregnated with conductive particles.

9. The keypad assembly according to claim 6, wherein said sheet means is comprised of an elastomeric membrane having a thickness of between 2.6 and 2.7 millimeters.

10. The keypad assembly according to claim 6, wherein said ridge means includes two adjacent ridges disposed on the top surface of said sheet means at the periphery thereof.

11. A keypad assembly, comprising:

a housing having a predetermined shape;

a flexible circuit board disposed in said housing and having pairs of contacts and a plurality of light sources, said circuit board adapted to conform to the shape of said housing; and

keypad means disposed between said housing and said circuit board and including;

translucent sheet means comprised of an elastomer, having a top surface and a bottom surface and a predetermined thickness for conducting light from the light sources, and said sheet means further having a plurality of cavities and having a plurality of protruding keys each having a top surface and a bottom surface, each key attached to the bottom surface of said sheet means substantially at the periphery of the bottom surface of the key, and each key further having a portion extending below the top surface of said sheet means for directly receiving conducted light therefrom;

a plurality of electrically conductive means each disposed on the bottom surface of a corresponding key and opposite to a corresponding pair of contacts for producing electrical sigsed on the bottom surface of a corresponding key and opposite to a corresponding pair of contacts for producing electrical signal continuity therebetween when the key is activated; and

ridge means comprised of an elastomer and being disposed on the top surface of said sheet means at the periphery thereof and around each key for producing an area of high compression both between the keypad and the housing and around each key, whereby the tactile response of said keys is enhanced.

12. The keypad assembly according to claim 11, wherein said sheet means, keys and ridge means are comprised of silicone rubber.

13. The keypad assembly according to claim 11, wherein said sheet means, keys and ridge means are comprised of an elastomer, and said conductive means is comprised of an elastomer impregnated with conductive particles.

14. The keypad assembly according to claim 11, wherein said sheet means is comprised of an elastomeric membrane having a thickness of between 2.6 and 2.7 millimeters.

15. The keypad assembly according to claim 11, wherein said ridge means includes two adjacent ridges disposed on the top surface of said sheet means at the periphery thereof.

16. An elastomeric membrane keypad adapted to be disposed between a housing and a circuit board having pairs of contacts and at least one light source, said elastomeric membrane keypad comprising:

translucent sheet means having a top surface and a bottom surface and a predetermined thickness for conducting light from the light source, and said sheet means further having a plurality of cavities and having a plurality of protruding keys each having a top surface and a bottom surface, each key attached by a relatively thin support leg portion to the bottom surface of said sheet means substantially at the periphery of the bottom surface of the key, and each key further having a portion extending below the top surface of said sheet means for directly receiving conducted light therefrom; and

a plurality of electrically conductive means each disposed on the bottom surface of a corresponding key.

7. The keypad assembly according to claim 16, wherein said sheet means, keys and ridge means are comprised of silicone rubber.

17. The keypad according to claim 16, wherein said sheet means is comprised of silicone rubber.

18. A keypad assembly, comprising:

a housing;

a circuit board disposed in said housing and having pairs of contacts and at least one light source; and

keypad means disposed between said housing and said circuit board and including;

translucent sheet means comprised of an elastomer, having a top surface and a bottom surface and a predetermined thickness for conducting light from the light source, and said sheet means further having a plurality of cavities and having a plurality of protruding keys each having a top surface and a bottom surface, each key attached by a relatively thin support leg portion to the bottom surface of said sheet means substantially at the periphery of the bottom surface of the key, and each key further having a portion extending below the top surface of said sheet means for directly receiving conducted light therefrom; and

a plurality of electrically conductive means each disposed on the bottom surface of a corresponding key and opposite to a corresponding pair of contacts for producing electrical signal continuity therebetween when the key is activated.

19. The keypad assembly according to claim 18, wherein said sheet means is comprised of silicone rubber.

20. The keypad assembly according to claim 18, further including at least a second light source, and wherein said keys are arranged in rows and each light source is located in the area between said rows.

21. A keypad assembly, comprising:

a housing having a predetermined shape;

a flexible circuit board disposed in said housing and having pairs of contacts and at least one light source, said circuit board adapted to conform to the shape of said housing; and

keypad means disposed between said housing and said circuit board and including;

translucent sheet means comprised of an elastomer, having a top surface and a bottom surface and a predetermined thickness for conductng light from the light source, and said sheet means further having a plurality of cavities and having a plurality of protruding keys each having a top surface and a bottom surface, each key attached by a relatively thin suport leg portion to the bottom surface of said sheet means substantially at the periphery of the bottom surface of the key, and each key further having a portion extending below the top surface of said sheet means for directly receiving conducted light therefrom; and

a plurality of electrically conductive means each disposed on the bottom surface of a corresonding key and opposite to a corresponding pair of contacts for producing electrical signal continuity therebetween when the key is activated.

22. The keypad assembly according to claim 21, wherein said sheet means is comprised of silicone rubber.

23. The keypad assembly according to claim 21, further including at least a second light source, and wherein said keys are arranged in rows and each light source is located in the area between said rows.