Prefabricated building panels

• US 4,637,187 A
• Filed: 08/02/1985
• Issued: 01/20/1987
• Est. Priority Date: 08/02/1985
• Status: Expired due to Term

• Current Assignee: Henry F. Campbell
• Original Assignee: Henry F. Campbell
• Inventors: Campbell, Henry F.
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): Smith, Creighton
• Application Number:
  US06/761,913
• Time in Patent Office: 536 Days
• Field of Search: 52/105, 52/238.1, 52/241, 52/243, 52/309.7, 52/309.16, 52/694, 52/793, 52/795, 52/481, 52/650, 52/690, 52/792, 52/404
• US Class Current: 52/404.3
• CPC Class Codes: E04B 1/08 the elements consisting of metal
• CPC Class Codes: E04C 2/384 with a metal frame
• CPC Class Codes: E04C 2003/0491 the truss elements being located in one single surface or in several parallel surfaces
• CPC Class Codes: E04C 3/09 at least partly of bent or otherwise deformed strip- or sheet-like material

Abstract

A prefabricated building panel comprising a plurality of longitudinally extending transversely spaced trusses, each truss comprising opposed channel members and undulating truss member joined to and extending between the channel members and an outer sheet and an inner sheet fastened to said channel members. The inner sheet comprises a plurality of transversely spaced grooves defined by narrow ribs extending transversely and formed by spaced portions of the inner sheet bent inwardly. The grooves have a width substantially equal to the width of the channel members of the truss and receiving one of the channel members. The base of each groove lies in the plane of the sheet such that the space between adjacent channels is maximized for receiving insulating material.

Claims

1. A prefabricated building panel comprising

a plurality of longitudinally extending transversely spaced trusses,

each truss comprising opposed bases and an intervening portion extending between the bases,

a first sheet and a second sheet fastened to one of said bases,

insulating material between said sheets,

said first sheet comprising a plurality of transversely spaced grooves defined by transversely spaced narrow ribs extending longitudinally and formed by closely spaced portions of the first sheet bent inwardly,

said grooves having a base wall and a side wall width substantially equal to the width of one of the bases of the truss and receiving one of the bases,

the base of each groove lying in the plane of the sheet and the width of said ribs being substantially less than the width of said grooves such that the overall appearance of the exterior of said first sheet appears to be planar and substantially uninterrupted except for narrow lines defined by the space between the closely spaced portions of the ribs and such that the space between adjacent bases is maximized for receiving insulating material.

2. The prefabricated panel set forth in claim 1 wherein each end of said first sheet comprises a groove defined by a rib, a single base wall, and a single side wall extending inwardly, the grooves at one end of said first sheet being the mirror image of the other end of said first sheet, such that a third adjacent sheet of another prefabricated panel at one end of said first mentioned sheet has the single side wall of said third sheet extending between the side walls of the ribs at the end of said first mentioned sheet and engaging a side wall of said groove, the base wall of the groove at the end of the adjacent third sheet engaging the base wall of the groove at the end of the first mentioned sheet and the single side wall at the free end of the first mentioned sheet engaging the side wall of the groove at the end of the third adjacent sheet.

3. The prefabricated panel set forth in claim 2 wherein said prefabricated panel comprises a plurality of inner sheets with the ends interengaged, the single wall of one sheet extending into the rib of the groove on the adjacent sheet and the single wall of the adjacent sheet engaging the rib of the one sheet.

4. The prefabricated panel set forth in claim 3 including transverse cap members fastened at each end of said panel.

5. The prefabricated panel set forth in claim 1 wherein said second sheet comprises a plurality of spaced grooves defined by transversely spaced narrow ribs extending longitudinally and formed by closely spaced portions of the second sheet bent downwardly,

said grooves receiving the other of said base members.

6. The prefabricated panel set forth in any one of claims 1-5 including a base on which said panel is mounted.

7. A prefabricated building panel comprising

a plurality of longitudinally extending transversely spaced trusses,

each truss comprising opposed channel members and an undulating truss member joined to and extending between the channel members,

a first sheet and second sheet fastened to said channel members,

insulating material between said sheets,

said first sheet comprising a plurality of transversely spaced grooves defined by transversely spaced ribs extending transversely and formed by closely spaced portions of said first sheet bent inwardly,

said grooves having a base wall and side walls defined by said groove width substantially equal to the width of the channel members of the truss and receiving one of the channel members,

the base of each groove lying in the plane of the sheet and a single side wall extending inwardly, the grooves at one end of said inner sheet being the mirror image of the other end of said inner sheet, such that the space between adjacent channels is maximized for receiving insulating material.

8. The prefabricated panel set forth in claim 7 wherein each end of said first sheet comprises a groove defined by a rib, a single wall and a single side wal extending inwardly, the grooves at one end of said first sheet being the mirror image of the other end of said first sheet, such that a third adjacent sheet of another prefabricated panel at one end of said first mentioned sheet has the single side wall of said third sheet extending between the side walls of the rib at the end of said first mentioned sheet and engaging a side wall of said groove, the base wall of the groove at the end of the adjacent third sheet engaging the base wall of the groove at the end of the first mentioned sheet and the single side wall at the free end of the first mentioned sheet engaging the side wall of the groove at the end of the third adjacent sheet.

9. The prefabricated panel set forth in claim 8 wherein said prefabricated panel comprises a plurality of inner sheets with the ends interengaged, the single wall of one sheet extending into the rib of the groove on the adjacent sheet and the single wall of the adjacent sheet engaging the rib of the one sheet.

10. The prefabricated panel set forth in claim 9 including transverse cap members fastened at each end of said panel.

11. The prefabricated panel set forth in claim 7 wherein said outer shell comprises a plurality of spaced grooves defined by ribs extending transversely and formed by spaced portions of the outer shell bent downwardly,

said grooves receiving the other of said base members.

12. The prefabricated panel set forth in any one of claims 7-11 including a base on which said panel is mounted.

13. A prefabricated building panel comprising

a plurality of longitudinally extending transversely spaced trusses,

each truss comprising opposed bases and an intervening portion extending between the bases,

a sheet fastened to one of said bases of said trusses,

said sheet comprising a plurality of transversely spaced grooves defined by transversely spaced narrow ribs extending longitudinally and formed by closely spaced portions of the sheet bent inwardly,

said grooves having a base wall and a side wall width substantially equal to the width of one of the bases of the truss and receiving one of the bases,

the base of each groove lying in the plane of the sheet and the width of said ribs being substantially less than the width of said grooves such that the overall appearance of the exterior of said first sheet appears to be planar and substantially uninterrupted except for narrow lines defined by the space between the closely spaced portions of the ribs,

transverse cap members fastened at each end of said panel connected to said sheet and said trusses.

14. The prefabricated panel set forth in claim 13 wherein each end of said inner sheet comprises a groove defined by a rib, a single wall and a single side wall extending inwardly, the grooves at one end of said inner sheet being the mirror image of the other end of said inner sheet, such that a second adjacent sheet of another prefabricated panel at one end of said first mentioned sheet has the single side wall of said second sheet extending between the side walls of the rib at the end of said first mentioned sheet and engaging a side wall of said groove, the base wall of the groove at the end of the adjacent second sheet engaging the base wall of the groove at the end of the first mentioned sheet and the single side wall at the free end of the first mentioned sheet engaging the side wall of the groove at the end of the second adjacent sheet.

15. The prefabricated panel set forth in claim 14 wherein said prefabricated panel comprises a plurality of sheets with the ends interengaged, the single wall of one sheet extending into the rib of the groove on the adjacent sheet and the single wall of the adjacent sheet engaging the rib of the one sheet.