Tufting machine with modular constructed needle bars

• US 4,637,329 A
• Filed: 01/21/1986
• Issued: 01/20/1987
• Est. Priority Date: 12/04/1984
• Status: Expired due to Fees

• Current Assignee: Mohawk Carpet Corporation (Mohawk Industries Incorporated)
• Original Assignee: Fieldcrest Mills Incorporated
• Inventors: Czelusniak, Paul A. Jr.
• Primary Examiner(s): NOT, DEFINED
• Application Number:
  US06/821,036
• Time in Patent Office: 364 Days
• Field of Search: 112/79 R
• US Class Current: 112/80.45
• CPC Class Codes: D05C 15/20 Arrangements or devices, e.g. needles, for inserting loops; Driving mechanisms therefor

Abstract

A needle bar of modular construction for use in a tufting machine wherein each of the modular units has a mounting bracket with a plurality of uniformly spaced apart tubes soldered thereto and each tube receives the shank of a tufting needle therein with fastener means penetrating the tubes for engaging and securing the tufting needles within the tubes.

Claims

1. A needle bar of modular construction for use in a tufting machine and comprising an elongate bar and a plurality of aligned modular needle bar units of tufting needles carried by said bar, each of said modular units comprising an elongate mounting bracket having a face, a plurality of uniformly spaced apart parallel arranged relatively short separate tubes for receiving tufting needles positioned on said mounting bracket transversely thereof and extending along the face of the bracket, means for securing said tubes to said mounting bracket, a plurality of tufting needles each having a shank and an opposing tapered end having a transverse yarn receiving eye therein, the shank of said needles being positioned within said tubes, fastener means carried by said mounting bracket for securing the tufting needles in a predetermined position within the tubes with eyes of the tufting needles in alignment with each other, and means cooperating with said mounting brackets of said modular units for mounting the modular units on said elongate bar with the eyes of the tufting needles of all of the modular units in alignment with each other and with all the needles in uniformly spaced apart parallel relation to each other.

2. A needle bar according to claim 1, wherein each of said tubes has a transverse opening therein and said fastener means penetrates the transverse openings in the tubes for engaging the shanks of the tufting needles positioned in the tubes.

3. A needle bar according to claim 1, wherein said tubes are of relatively thin-walled metal construction and said tufting needles are snugly received therein.

4. A needle bar according to claim 1, wherein said mounting bracket has spaced apart parallel grooves extending tranversely of the bracket, a flange is connected to and extends outwardly from the periphery of each of said tubes and parallel to the axis of the tube, and solder means engages said flanges for fixedly securing the same in said grooves to thus secure the tubes to the mounting bracket.

5. A needle bar of modular construction for use in a tufting machine and comprising an elongate bar and a plurality of aligned modular needle bar units of tufting needles carried by said bar, each of said modular units comprising an elongate mounting bracket having a face with a plurality of spaced parallel grooves extending transversely of the bracket along the face thereof, a plurality of uniformly spaced apart parallel arranged relatively short tubes for receiving tufting needles extending along the face of said mounting bracket transversely thereof, a flange connected to and extending outwardly from the periphery of each of said tubes and parallel to the axis of the tube, solder means engaging said flanges for fixedly securing the same in said grooves to thus secure the tubes to the mounting bracket, a plurality of tufting needles each having a shank and an opposing tapered end having a transverse yarn receiving eye therein, the shank of said needles being positioned within said tubes, said tubes having a transverse opening therein, fastener means carried by said mounting bracket and penetrating the transverse openings in said tubes for securing the tufting needles in a predetermined position within the tubes with eyes of the tufting needles in alignment with each other, and means cooperating with said mounting brackets of said modular units for mounting the modular units on said elongate bar with the eyes of the tufting needles of all of the modular units in alignment with each other and with all the needles in uniformly spaced apart parallel relation to each other.

6. A modular needle bar unit for the needles of a tufting machine wherein a plurality of such units may be mounted on a shiftable needle bar for use in the tufting machine, each of the modular units comprising an elongate mounting bracket having a face, a plurality of uniformly spaced apart parallel arranged separate tubes for receiving tufting needles positioned on said mounting bracket and extending transversely thereof along the face thereof, means for securing said tubes to said mounting bracket, a plurality of tufting needles each having a shank and an opposing tapered end having a transverse yarn receiving eye therein, the shanks of said tufting needles being positioned within said tubes, and fastener means carried by said mounting bracket for securing the shanks of the tufting needles within said tubes in a predetermined position with the eyes of the tufting needles arranged in alignment with each other.

7. A needle bar according to claim 6, wherein each of said tubes has a transverse opening therein and said fastener means penetrates the transverse openings in the tubes for engaging the shanks of the tufting needles therein.

8. A needle bar according to claim 6, wherein said tubes are of relatively thin-walled metal construction and said tufting needles are snugly received therein.

9. A needle bar according to claim 6, wherein said mounting bracket has spaced apart parallel grooves extending tranversely of the bracket, a flange is connected to and extends outwardly from the periphery of each of said tubes and parallel to the axis of the tube, and solder means engages said flanges for fixedly securing the same in said grooves to thus secure the tubes to the mounting bracket.

10. A modular needle bar unit for the needles of a tufting machine wherein a plurality of such units may be mounted on a shiftable needle bar for use in the tufting machine, each of the modular units comprising an elongate mounting bracket having a face with a plurality of spaced parallel grooves extending transversely of the bracket along the face thereof, a plurality of uniformly spaced apart parallel arranged relatively short tubes for receiving tufting needles extending along the face of said mounting bracket transversely thereof, a flange connected to and extending outwardly from the periphery of each of said tubes and parallel to the axis of the tube, solder means engaging said flanges for fixedly securing the same in said grooves to thus secure the tubes to the mounting bracket, a plurality of tufting needles each having a shank and an opposing tapered end having a transverse yarn receiving eye therein, the shank of said needles being positioned within said tubes, said tubes having a transverse opening therein, fastener means carried by said mounting bracket and penetrating the transverse openings in said tubes for securing the tufting needles in a predetermined position within the tubes with eyes of the tufting needles in alignment with each other.